Product Description
Excavator Long Reach Boom And Arm
(1)Product:
(2)Working Dimension:
| Excavator tonnage | T | 20-25t | 30-36T | 40-47T | ||||||
| Total length | mm | 15200 | 18000 | 18000 | 20000 | 22000 | 20000 | 22000 | 24000 | |
| Max CHINAMFG radius | mm | 15000 | 17300 | 17300 | 19200 | 21000 | 19200 | 21000 | 23000 | |
| Max cut depth | mm | 10300 | 12500 | 12600 | 14500 | 16000 | 14500 | 16000 | 17000 | |
| Max cut depth vertically | mm | 9500 | 11600 | 11700 | 13600 | 15200 | 13600 | 15200 | 16200 | |
| Max cut height | mm | 12600 | 15300 | 15300 | 17300 | 18500 | 16200 | 17500 | 18750 | |
| Max unloading height | mm | 10300 | 13000 | 13000 | 15000 | 16000 | 14000 | 15000 | 16000 | |
| Min rotate radius | mm | 4750 | 5100 | 5100 | 6200 | 6200 | 6200 | 7750 | 7750 | |
| Boom length | mm | 9100 | 10500 | 10500 | 11500 | 12500 | 11500 | 12500 | 13350 | |
| Stick length | mm | 6100 | 7500 | 7500 | 8500 | 9500 | 8500 | 9500 | 10650 | |
| Stick max cut force(ISO) | KN | 83 | 65 | 118 | 95 | 80 | 170 | 139 | 109 | |
| Bucket max cut force(ISO) | KN | 150 | 99 | 153 | 153 | 153 | 153 | 153 | 153 | |
| Bucket capacity | m3 | 0.5 | 0.4 | 1.2 | 0.7 | 0.5 | 1 | 0.8 | 0.7 | |
| Bucket rotate degree | deg | 170 | 170 | 170 | 170 | 170 | 170 | 170 | 170 | |
| Folding length | mm | 13000 | 14500 | 15000 | 16000 | 17000 | 16000 | 17000 | 18000 | |
| Folding heigtht | mm | 3050 | 3100 | 3300 | 3350 | 3400 | 3450 | 3480 | 3500 | |
| Extra Counter weight | T | 1 | 3.5 | 4 | 5 | 6 | 5 | 6 | 8 | |
(3)Features:
1.Material
- )The material used in the excavator long arm is Q355B
- )If other steel is required, please contact us, Q690D customized service
2.Material processing
Use a plasma cutter to ensure part flatness
3.Internal vie
Spaced by vertical and horizontal reinforcement plate at regular interval
4.Product making
Welding
A.) Welded with mixed gas between argon and carbon dioxide. Argon content:80%.Carbon dioxide content:20%.
B.) Welded by auto-welding machine .
Sandblasting
A.) The surface of the workpiece can obtain a certain degree of cleanliness and different roughness, so that the mechanical properties of the workpiece surface are improved, thus improving the fatigue resistance of the workpiece, increasing the adhesion between it and the coating, and prolonging the coating film. Durability, also good for paint leveling and decoration.
5.Product packaging and Shipping
6.Company Services
1, Long reach boom are use for dredging rivers port construction, railway construction and groundwork construction, with high extensive operation scope, high efficiency and high security.
2, Our company was founded in 2008 with more than 10 years of experience, production line engineers have more than 10 years of data and experience for all brands of excavators designed and customized long range booms.
3, Applicable for all the excavator model,OEM service is also available.
4, Advanced manufacturing process, Technique is in the line with global standards.
5, We have all the installation dimensions of most excavator, we can customize this long reach boom for your excavator.
6, Before welding, we have use big edge milling machine mill(taper process) the edge of the sheet. So the welding can go to the internal of the steel-sheet and make the structure have higher performance. Also the inside have strength plate make it more stronger.
7, If necessary, extra pipeline can be added to suit to some extra application.
8, Stick cylinder of the long boom, can use your original stick cylinder to save the cost, if you need the stick cylinder, we also can prepare for you.
9, Some parts can be consolidated using thicker plate or overlapping another plate for heavy-duty application.
10, Welding is protective-gas welding, the protective gas is 80% Argon and 20% CO2 mixed. This is CHINAMFG standard for protective gas.
11, Before welding, we have use big edge milling machine mill the edge of the sheet. So the welding can go to the internal of the steel-sheet and make the structure have higher performance.
12 .We can customize the arm for all kinds of excavator as per your request. Just let me know your request.
13. If you need, some parts can be consolidated using thicker plate or overlapping another plate for heavy-duty application, just let me know.
14. Not make the bucket for this extender arm as customer request. But if you need us prepare the bucket for you, that’s ok.
| MODEL | LDB120 | LDB200-1 | LDB200-2 | LDB300 | LDB350-1 | LDB350-2 | LDB450 |
| boom length(mm) | 7100 | 8220 | 10000 | 10000 | 11000 | 12000 | 13000 |
| arm length ( mm) | 5900 | 7160 | 8000 | 8000 | 9000 | 10000 | 11000 |
| Weight(kg) | 3000 | 4000 | 4200 | 5200 | 6000 | 6500 | 7000 |
| Max dig depth(mm) | 9000 | 11340 | 12200 | 12200 | 14500 | 16100 | 18000 |
| Max. extensive scope(mm) | 12500 | 15100 | 17600 | 17600 | 19600 | 21600 | 23600 |
| Max. dig height(mm) | 11300 | 12510 | 13500 | 13720 | 14920 | 16100 | 17300 |
| folding height(mm) | 2900 | 2980 | 3040 | 3210 | 3210 | 3400 | 3400 |
| bucket capacity(m3) | 0.3 | 0.5 | 0.4 | 0.4 | 0.5 | 0.6 | 0.6 |
| Suit Excavator tonnage(ton) | 12 | 20 | 20 | 30 | 35 | 35 | 45 |
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| Warranty: | 180 Day |
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| Application: | Excavator |
| Certification: | ISO9001: 2015 |
| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How does a boom cylinder contribute to energy-efficient equipment operation?
A boom cylinder plays a significant role in achieving energy-efficient equipment operation. Here’s a detailed explanation:
Energy efficiency is a crucial consideration in modern equipment design, as it helps reduce operating costs, minimize environmental impact, and optimize performance. Boom cylinders contribute to energy-efficient equipment operation in several ways:
- Optimized Hydraulic System: Boom cylinders are part of a hydraulic system that operates the equipment. By designing the hydraulic system to match the load requirements and minimize pressure losses, boom cylinders can contribute to energy efficiency. Proper sizing of hydraulic components, including the cylinder, pump, and valves, ensures that the system operates at optimal efficiency, reducing energy waste.
- Variable Force Control: Boom cylinders offer variable force control, allowing operators to match the force exerted during lifting and lowering operations to the specific load requirements. By adjusting the force to the minimum necessary level, energy consumption is reduced, resulting in more efficient equipment operation.
- Reduced Friction and Leakage: Boom cylinders are designed to minimize friction and prevent leakage. Friction can cause energy loss within the system, while leakage leads to a loss of hydraulic fluid and subsequent energy waste. By incorporating high-quality seals, precision manufacturing, and effective lubrication, boom cylinders help reduce friction and prevent leakage, maximizing the overall energy efficiency of the equipment.
- Controlled Movement: Boom cylinders enable precise and controlled movement during lifting and lowering operations. This controlled movement minimizes unnecessary acceleration, deceleration, and jerky motions that can lead to energy waste. Smooth and controlled movement provided by the boom cylinder ensures that energy is efficiently utilized to perform the required tasks.
- Integration with Energy Recovery Systems: In some equipment designs, boom cylinders can be integrated with energy recovery systems. These systems capture and store energy that would otherwise be dissipated as heat or wasted during deceleration or load lowering. By recovering and reusing this energy, equipment operation becomes more energy-efficient and sustainable.
By optimizing the hydraulic system, providing variable force control, minimizing friction and leakage, enabling controlled movement, and integrating with energy recovery systems, boom cylinders significantly contribute to energy-efficient equipment operation. These features help reduce energy consumption, improve overall efficiency, and promote sustainable practices in various industries.
It’s important to note that the energy efficiency of equipment operation is influenced by various factors beyond the boom cylinder alone. Proper equipment maintenance, operator training, and system design considerations also play crucial roles in achieving optimal energy efficiency.
How does a boom cylinder contribute to stable and safe equipment operation?
A boom cylinder plays a crucial role in ensuring stable and safe equipment operation. Here’s a detailed explanation:
A boom cylinder is a hydraulic actuator that is commonly used in various types of equipment, such as cranes, excavators, loaders, and aerial lifts. Its primary function is to provide the necessary force and controlled movement to extend, retract, and articulate the boom or arm of the equipment.
Here are several ways in which a boom cylinder contributes to stable and safe equipment operation:
- Load Handling: A boom cylinder is responsible for lifting and manipulating loads. By providing the necessary force and controlled movement, it allows operators to handle materials with precision and stability. The cylinder’s ability to support and control the load ensures that it remains stable during lifting, lowering, and positioning, minimizing the risk of accidents or load instability.
- Operator Control: Boom cylinders enable operators to have precise control over the movement of the equipment’s boom or arm. This control is crucial for performing tasks accurately and safely. The smooth and controlled movement facilitated by the cylinder allows operators to position the equipment and its attachments precisely, reducing the likelihood of unintended movements or sudden shifts in load.
- Stability and Balance: A properly functioning boom cylinder helps maintain the stability and balance of the equipment. It ensures that the boom or arm remains in the desired position, even when subjected to external forces or uneven terrain. This stability and balance contribute to safe operation, preventing tip-overs, excessive swaying, or loss of control.
- Overload Protection: Boom cylinders are often equipped with overload protection mechanisms. These mechanisms prevent the equipment from being subjected to excessive loads beyond its capacity. When the load exceeds a safe threshold, the cylinder’s overload protection system activates, either by limiting the movement or providing a warning signal to the operator. This feature helps prevent equipment damage and promotes safe operation.
- Structural Integrity: Boom cylinders are designed to withstand high forces and loads. They are built with robust materials and undergo rigorous testing to ensure structural integrity and durability. The cylinder’s strength and reliability contribute to the overall stability and safe operation of the equipment.
Overall, a boom cylinder plays a vital role in ensuring stable and safe equipment operation. It provides load handling capabilities, operator control, stability and balance, overload protection, and structural integrity. These factors combine to minimize risks, enhance operator safety, and promote efficient and secure equipment operation.
It’s important to follow the manufacturer’s guidelines and recommendations regarding the installation, operation, and maintenance of boom cylinders to ensure their proper functioning and optimal safety.
Can you explain the role of hydraulic fluid in a boom cylinder?
Hydraulic fluid plays a crucial role in the operation of a boom cylinder in heavy machinery. Here’s a detailed explanation of its role:
- Transmission of Power: Hydraulic fluid is the medium through which power is transmitted in a boom cylinder. When hydraulic fluid is supplied under pressure to one side of the cylinder, it exerts force on the piston, causing it to move. This movement is then transferred to the boom, enabling its extension, retraction, lifting, or lowering. The ability of hydraulic fluid to transmit power efficiently allows for smooth and controlled operation of the boom cylinder.
- Force Generation: Hydraulic fluid is responsible for generating the force required to move the boom. The pressure applied to the hydraulic fluid creates a force that acts on the piston, creating a pushing or pulling action. This force is then transmitted to the boom through the piston and rod, allowing for the desired movement. The force generated by the hydraulic fluid depends on the pressure applied and the effective area of the piston.
- Control of Movement: Hydraulic fluid enables precise control of the boom cylinder’s movement. By regulating the flow and pressure of the hydraulic fluid, operators can control the speed, direction, and extent of the boom’s extension, retraction, lifting, or lowering. This control allows for accurate positioning of the boom, precise load handling, and safe operation of the heavy machinery.
- Heat Dissipation: Hydraulic fluid also plays a role in dissipating heat generated during the operation of the boom cylinder. As hydraulic fluid flows through the system, it absorbs heat from the hydraulic components and transfers it to the reservoir or other heat dissipation mechanisms. Adequate heat dissipation prevents the hydraulic fluid from overheating, which could lead to a loss of performance or damage to the components.
- Lubrication and Seal Protection: Hydraulic fluid provides lubrication to the moving components within the boom cylinder, such as the piston, rod, and seals. This lubrication minimizes friction and wear, ensuring smooth and efficient operation of the cylinder. Additionally, hydraulic fluid helps protect the seals from drying out or being damaged by contaminants, maintaining the integrity of the cylinder and preventing fluid leakage.
- System Stability and Safety: The proper selection and maintenance of hydraulic fluid contribute to the stability and safety of the boom cylinder system. Using the recommended hydraulic fluid with the appropriate viscosity and additives ensures optimal performance and protects the system from wear, corrosion, and fluid breakdown. Regular monitoring and maintenance of the hydraulic fluid help identify potential issues, such as contamination or degradation, and prevent system failures or malfunctions.
In summary, hydraulic fluid plays a vital role in a boom cylinder by transmitting power, generating force, controlling movement, dissipating heat, providing lubrication and seal protection, and contributing to system stability and safety. Its properties and effective utilization are essential for the efficient and reliable operation of the boom cylinder in heavy machinery.
editor by CX 2024-04-04