Product Description

Made In China Superior Quality Aerial Work Platform Hydraulic Electric Cylinder replacement of Toyota

 

Hydraulic Electric Cylinder

A hydraulic electric cylinder, also known as an electro-hydraulic cylinder or electrically actuated hydraulic cylinder, is a type of actuator that combines hydraulic power with electric control. It uses an electric motor to drive a hydraulic pump, generating pressure to actuate the cylinder.
Specification

Thrust force:1-1000KN
Stroke: 0-2000mm
Voltage:

24V,48V,220V,380V…

Here are some key points about hydraulic electric cylinders:

  1. Electric Motor: The hydraulic electric cylinder incorporates an electric motor as its power source. The engine is typically powered by electricity from an external power supply or a battery. It converts electrical energy into mechanical energy to drive the hydraulic pump.

  2. Hydraulic Pump: The electric motor drives the hydraulic pump and generates hydraulic pressure. It draws hydraulic fluid from a reservoir and supplies pressurized fluid to the hydraulic cylinder.

  3. Hydraulic Cylinder: The hydraulic cylinder in an electrically actuated system is similar to traditional hydraulic cylinders. It consists of a cylindrical barrel, a piston or ram, and a rod that extends or retracts. The hydraulic pressure generated by the pump acts on the piston, causing linear motion of the cylinder.

  4. Electric Control: Unlike traditional hydraulic cylinders, hydraulic electric cylinders feature electric control for precise and flexible operation. The electric control system allows for various control options, such as position control, speed control, force control, and programmable control. This enables accurate and repeatable motion control based on specific application requirements.

  5. Advantages: Hydraulic electric cylinders offer several advantages over hydraulic or electric actuators. They combine hydraulic systems’ high power density and force capabilities with the precise control and flexibility of electric systems. They can provide accurate positioning, adjustable speeds, and programmable control, making them suitable for various applications.

  6. Applications: Hydraulic electric cylinders find application in various industries and systems that require precise and controlled linear motion. Some common applications include industrial automation, robotics, material handling equipment, machine tools, aerospace systems, and automotive applications. They are often used in tasks that require precise positioning, force control, or programmable motion sequences.

What should be noted when using the Hydraulic Electric Cylinder?

There are some important considerations and precautions to remember when using hydraulic electric cylinders. 
1. Manufacturer’s Xihu (West Lake) Dis.lines: Follow the manufacturer’s guidelines, instructions, and specifications for the hydraulic electric cylinder. These guidelines will provide specific information on installation, operation, maintenance, and safety requirements for the particular cylinder model.
2. Power Supply: Ensure that the power supply for the electric motor meets the requirements specified by the manufacturer. Use the appropriate voltage, frequency, and power capacity as recommended. Follow electrical safety guidelines and local regulations when connecting the power supply.
3. System Compatibility: Ensure the hydraulic electric cylinder is compatible with the hydraulic system it will be integrated into. Consider factors like hydraulic fluid compatibility, pressure ratings, flow rates, and system design requirements. Improper compatibility can lead to performance issues, leaks, or damage to the cylinder.
4. Mounting and Alignment: Properly align the hydraulic electric cylinder to ensure smooth and accurate operation. Follow the manufacturer’s guidelines for mounting methods, bolt torque specifications, and alignment procedures. Incorrect mounting or misalignment can cause unnecessary stress, vibration, or premature wear on the cylinder and associated components.
5. Electrical Safety: Adhere to electrical safety practices when dealing with the electric components of the hydraulic electric cylinder. Ensure proper grounding, use appropriate electrical enclosures, and follow safety procedures to protect against electrical hazards.
6. Maintenance and Lubrication: Regularly inspect and maintain the hydraulic electric cylinder according to the manufacturer’s recommendations. This includes checking for leaks, ensuring proper lubrication, and replacing worn-out seals or components. Follow the recommended maintenance intervals and procedures to maximize the lifespan and performance of the cylinder.
7. Overload Protection: Consider incorporating overload protection mechanisms or systems to prevent excessive loads or forces that could damage the hydraulic electric cylinder. This may include using pressure relief valves, limit switches, or load-sensing devices to protect the cylinder and associated equipment.
8. Environmental Conditions: Consider the environmental conditions in which the hydraulic electric cylinder will operate. Factors such as temperature, humidity, dust, and corrosive agents can affect the performance and durability of the cylinder. Take appropriate measures, such as using protective covers or seals, to mitigate potential issues caused by adverse environmental conditions.
9. Operator Training: Ensure that operators and maintenance personnel are trained adequately on the hydraulic electric cylinder’s operation, control, and safety aspects. They should be familiar with the control interfaces, emergency shutdown procedures, and any specific operational considerations associated with the cylinder.
10. System Integration: When integrating the hydraulic electric cylinder into a more extensive system or automation setup, ensure proper communication and coordination among the various components and control systems. Test the system thoroughly to ensure smooth operation and avoid any conflicts or malfunctions.
Remember, these are general considerations, and it is essential to consult the manufacturer’s guidelines and recommendations specific to the hydraulic electric cylinder model you are using. Adhering to proper installation, operation, and maintenance practices will help ensure the safe and reliable operation of the hydraulic electric cylinder in your application.

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.

Our Factory

Packaging & Shipping

Certification: GS, RoHS, CE, ISO9001
Pressure: High Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

hydraulic cylinder

Can hydraulic cylinders be adapted for specialized applications like material handling?

Yes, hydraulic cylinders can be effectively adapted for specialized applications such as material handling. The versatility, power, and precise control offered by hydraulic cylinders make them well-suited for a wide range of material handling tasks. Hydraulic systems, including cylinders, are commonly used in industrial settings to lift, position, push, pull, and manipulate various types of materials. Here’s a detailed explanation of how hydraulic cylinders can be adapted for specialized material handling applications:

1. Lifting and Lowering:

– Hydraulic cylinders are commonly used for lifting and lowering heavy loads in material handling applications. By utilizing the force generated by hydraulic pressure, cylinders can provide the necessary power to lift and hold loads at different elevations. The precise control offered by hydraulic systems allows for accurate positioning of materials, ensuring efficient and safe lifting operations.

2. Pushing and Pulling:

– Hydraulic cylinders are capable of generating substantial pushing and pulling forces, making them ideal for applications that involve moving or manipulating materials. They can be used to push or pull heavy objects, control the movement of conveyors or rollers, or engage mechanisms for material transfer. The ability to exert high forces with precise control enables hydraulic cylinders to efficiently handle a variety of material handling tasks.

3. Tilting and Rotating:

– Hydraulic cylinders can be adapted to provide tilting and rotating functions in material handling equipment. By integrating cylinders into the design, equipment such as forklifts, cranes, or material handling arms can tilt or rotate to facilitate material placement or maneuvering. Hydraulic cylinders offer the required force and control to achieve smooth and controlled tilting or rotating motions, enhancing operational efficiency in material handling processes.

4. Gripping and Clamping:

– Hydraulic cylinders can be utilized to provide gripping and clamping functions for secure material handling. By incorporating specialized gripping or clamping mechanisms with hydraulic actuation, materials of various shapes and sizes can be securely held or clamped during transportation or processing. Hydraulic cylinders enable precise and adjustable gripping or clamping forces, ensuring the safe and reliable handling of materials.

5. Material Compaction and Forming:

– Hydraulic cylinders can be adapted for material compaction and forming applications. For example, in the production of bricks, hydraulic cylinders are used to apply high pressure and force to compact the raw materials into desired shapes. Similarly, in metal forming processes, hydraulic cylinders are employed to exert force on metal sheets or components, enabling precise shaping and forming operations.

6. Conveyor and Sorting Systems:

– Hydraulic cylinders can be integrated into conveyor and sorting systems to facilitate material movement and sorting. By incorporating hydraulic actuators, conveyor belts or sorting mechanisms can be efficiently controlled for optimal material flow and distribution. Hydraulic cylinders provide the necessary force and control to handle varying load capacities and adjust the speed and position of material transfer, improving the overall efficiency of handling and sorting operations.

7. Customized Designs:

– Hydraulic cylinders can be customized and adapted to meet specific requirements of specialized material handling applications. Engineers can design cylinders with unique dimensions, stroke lengths, mounting options, and sealing arrangements to fit into equipment or systems with specific space limitations or operating conditions. Customized hydraulic cylinders ensure optimal performance and compatibility for specialized material handling tasks.

In summary, hydraulic cylinders can be effectively adapted for specialized material handling applications, offering the necessary force, control, and versatility required in various material handling tasks. Whether it involves lifting and lowering, pushing and pulling, tilting and rotating, gripping and clamping, material compaction and forming, or integration into conveyor and sorting systems, hydraulic cylinders provide reliable and efficient solutions. Their adaptability, precise control, and ability to handle heavy loads make hydraulic cylinders a valuable component in optimizing material handling processes across different industries.

hydraulic cylinder

Utilizing Hydraulic Cylinders in Conjunction with Alternative Energy Sources

Hydraulic cylinders can indeed be used in conjunction with alternative energy sources. The versatile nature of hydraulic systems allows them to be integrated with various alternative energy technologies to enhance efficiency, control, and power generation. Let’s explore some examples of how hydraulic cylinders can be utilized alongside alternative energy sources:

  1. Hydraulic Energy Storage: Hydraulic cylinders can be employed in energy storage systems that utilize alternative energy sources such as renewable sources (e.g., solar or wind) or waste energy recovery. These systems convert excess energy into hydraulic potential energy by pumping fluid into a high-pressure accumulator. When the energy is needed, the pressurized fluid is released, driving the hydraulic cylinder and generating mechanical power.
  2. Wave and Tidal Energy Conversion: Hydraulic cylinders can be utilized in wave and tidal energy conversion systems. These systems harness the power of ocean waves or tidal currents and convert it into usable energy. Hydraulic cylinders, along with associated pumps and valves, can be used to capture and control the energy from the waves or tides, driving the cylinders and generating mechanical power or producing electricity.
  3. Hydroelectric Power Generation: Hydraulic cylinders play a crucial role in traditional hydroelectric power generation. However, alternative approaches such as small-scale or micro-hydropower systems can also benefit from hydraulic cylinders. These systems utilize natural or man-made water flows to drive turbines connected to hydraulic cylinders, which then convert the hydraulic energy into mechanical power or electricity.
  4. Hydraulic Actuation in Wind Turbines: Hydraulic cylinders can be employed in wind turbines to enhance performance and control. For example, hydraulic pitch control systems use hydraulic cylinders to adjust the pitch angle of wind turbine blades, optimizing their aerodynamic performance based on wind conditions. This allows for efficient power generation and protection against excessive wind loads.
  5. Geothermal Energy Extraction: Geothermal energy extraction involves utilizing the natural heat from the Earth’s interior to generate power. Hydraulic cylinders can be utilized in geothermal systems to control and regulate fluid flow, allowing for efficient extraction and utilization of geothermal energy. They can also be used in geothermal heat pumps for heating and cooling applications.

In summary, hydraulic cylinders can be effectively utilized in conjunction with alternative energy sources to enhance energy storage, power generation, and control. Whether it’s through hydraulic energy storage systems, wave and tidal energy conversion, hydroelectric power generation, hydraulic actuation in wind turbines, or geothermal energy extraction, hydraulic cylinders offer versatile and efficient solutions for harnessing and utilizing alternative energy sources.

hydraulic cylinder

What is a hydraulic cylinder and how does it function in various applications?

A hydraulic cylinder is a mechanical actuator that converts hydraulic energy into linear force and motion. It plays a critical role in various applications where controlled and powerful linear motion is required. Hydraulic cylinders are commonly used in industries such as construction, manufacturing, agriculture, and transportation. Here’s a detailed explanation of what a hydraulic cylinder is and how it functions:

Definition and Components:

– A hydraulic cylinder consists of a cylindrical barrel, a piston, a piston rod, and various seals. The barrel is a hollow tube that houses the piston and allows for fluid flow. The piston divides the cylinder into two chambers: the rod side and the cap side. The piston rod extends from the piston and provides a connection point for external loads. Seals are used to prevent fluid leakage and maintain hydraulic pressure within the cylinder.

Function:

– The function of a hydraulic cylinder is to convert the pressure and flow of hydraulic fluid into linear force and motion. The hydraulic fluid, typically oil, is pressurized and directed into one of the chambers of the cylinder. As the fluid enters the chamber, it applies pressure on the piston, causing it to move in a linear direction. This linear motion of the piston is transferred to the piston rod, creating a pushing or pulling force.

Working Principle:

– The working principle of a hydraulic cylinder is based on Pascal’s law, which states that pressure exerted on a fluid in a confined space is transmitted equally in all directions. In a hydraulic cylinder, when hydraulic fluid is pumped into one side of the cylinder, it creates pressure on the piston. The pressure is transmitted through the fluid to the other side of the piston, resulting in a balanced force across the piston and piston rod. This force generates linear motion in the direction determined by the fluid input.

Applications:

– Hydraulic cylinders find extensive use in a wide range of applications due to their ability to generate high forces and precise control of linear motion. Some common applications include:

1. Construction Equipment: Hydraulic cylinders are used in excavators, loaders, bulldozers, and cranes for lifting, pushing, and digging tasks.

2. Manufacturing Machinery: Hydraulic cylinders are employed in presses, machine tools, and material handling equipment for pressing, clamping, and lifting operations.

3. Agricultural Machinery: Hydraulic cylinders are used in tractors, harvesters, and irrigation systems for tasks like steering, lifting, and controlling attachments.

4. Transportation: Hydraulic cylinders are utilized in vehicles such as dump trucks, garbage trucks, and forklifts for tilting, lifting, and tipping operations.

5. Aerospace and Defense: Hydraulic cylinders are employed in aircraft landing gear, missile systems, and hydraulic actuators for control surfaces.

6. Marine and Offshore: Hydraulic cylinders are used in ship steering systems, cranes, and offshore drilling equipment for various lifting and positioning tasks.

In these applications, hydraulic cylinders offer advantages such as high force capability, precise control, compact size, and durability. They provide efficient and reliable linear motion, contributing to enhanced productivity and functionality in a wide range of industries.

Overall, hydraulic cylinders are integral components in various applications where controlled and powerful linear motion is required. Their ability to convert hydraulic energy into mechanical force makes them invaluable in numerous industries, enabling the operation of heavy machinery, precise positioning, and efficient load handling.

China OEM Made in China Superior Quality Aerial Work Platform Hydraulic Electric Cylinder Replacement of CZPT   vacuum pump adapter	China OEM Made in China Superior Quality Aerial Work Platform Hydraulic Electric Cylinder Replacement of CZPT   vacuum pump adapter
editor by CX 2023-10-12