Product Description

Custom High Quality hydraulic Floating Cylinder for Boom Aerial work vehicle for sale

 

Different Type Forklift Hydraulic Cylinder

1. Forklift Lifting hydraulic cylinder

Lifting hydraulic cylinders is 1 of the most common hydraulic cylinders in forklifts. It is used to lift or lower the fork arm to lift and lower the cargo vertically. Lifting hydraulic cylinders usually have significant thrust and load-bearing capacity to cope with the weight of the forks and cargo.

2. Forklift Tilt hydraulic cylinder

The tilt hydraulic cylinder is used to control the tilt angle of the fork arm. It enables the fork arm to tilt CHINAMFG or backward to meet the requirements of cargo loading, unloading, and stacking. Tilt hydraulic cylinders typically have a more minor stroke and more enormous tilt torque.

3. Forklift Side shift hydraulic cylinder

The side shift hydraulic cylinder is used to achieve lateral translation of the fork arm. It enables the fork arm to move horizontally to adjust the position of the cargo. Sideshift hydraulic cylinders typically have a large side-shift stroke and force.

4. Forklift Steering hydraulic cylinder

The steering hydraulic cylinder is used to control the steering operation of forklifts. It achieves the turning of the steering wheel by pushing the steering mechanism. The steering hydraulic cylinder usually has a minor stroke and fast response speed to achieve precise handling and flexibility of forklifts.

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ63 Φ45 60 375 25MPa 2-7/8-14UNF 16kg

Applications of  hydraulic cylinder

How to use a hydraulic Floating Cylinder?

A hydraulic floating cylinder, also known as a floating seal cylinder or a self-aligning cylinder, is a type of hydraulic cylinder that allows for self-alignment and compensation of misalignment between the load and the actuator. Here’s a general guide on how to use a hydraulic floating cylinder:

1. Mounting and Installation: Start by properly mounting and installing the hydraulic floating cylinder. Ensure it is securely fixed to the equipment or structure, following the manufacturer’s instructions and guidelines. Connect the hydraulic lines to the cylinder, ensuring proper sealing and tight connections.

2. Load Application: Apply the load or force to the equipment or structure to which the hydraulic cylinder is connected. This load can be a weight, pressure, or any other force that needs to be controlled or managed.

3. Misalignment Compensation: The purpose of a hydraulic floating cylinder is to compensate for any misalignment between the load and the actuator. As the load is applied, the floating cylinder will automatically adjust and self-align to accommodate any misalignment, allowing for smooth operation and reduced stress on the cylinder and other components.

4. Hydraulic Fluid Control: Control the flow of hydraulic fluid to the floating cylinder using a valve or control system. This allows for precise control over the movement and positioning of the load. The hydraulic fluid is typically supplied from a hydraulic power unit or a central hydraulic system.

5. Monitoring and Adjustment: Monitor the operation of the hydraulic floating cylinder and the performance of the load. Observe any misalignments or deviations and make necessary adjustments to ensure proper operation and alignment. This may involve adjusting the hydraulic fluid flow, pressure, or control parameters.

6. Maintenance and Inspections: Regularly inspect and maintain the hydraulic floating cylinder to ensure optimal performance and safety. Check for any leakage, wear, or damage to the cylinder, seals, and connectors. Perform routine maintenance tasks such as lubrication, cleaning, and replacing worn-out parts as needed.

It’s important to note that a hydraulic floating cylinder’s specific usage and operation may vary depending on the application and the manufacturer’s instructions. Always refer to the manufacturer’s guidelines, technical documentation, and safety precautions for your particular floating cylinder model.

Application of Hydraulic Floating CylinderHydraulic floating cylinders, also known as self-aligning or compensating cylinders, find application in various industries where misalignment compensation is required. Here are some typical applications of hydraulic floating cylinders:

1. Industrial Machinery: Hydraulic floating cylinders are used in industrial machinery where components can be misaligned. They are employed in conveyor systems, assembly lines, material handling equipment, and other machinery that require precise alignment and smooth operation. The floating cylinder compensates for any misalignment, reducing stress on the system and improving overall performance.

2. Piping Systems: In piping systems, hydraulic floating cylinders compensate for thermal expansion, vibration, or settlement. They are installed at pipe connections or joints to allow for movement and misalignment, ensuring the integrity of the piping system while accommodating thermal changes or structural shifts.

3. Construction and Infrastructure Projects: Hydraulic floating cylinders are employed in construction and infrastructure projects where structures may experience movement or settlement. They can be used in bridges, buildings, dams, and other large-scale projects to accommodate changes in the structure caused by temperature variations, ground settlement, or seismic activity.

4. Offshore and Marine Applications: Floating cylinders are utilized in offshore platforms, ships, and marine structures to compensate for dynamic movements caused by waves, tides, and vessel motion. They allow for flexibility and misalignment compensation, ensuring the stability and structural integrity of the offshore or marine installation.

5. Heavy Equipment and Vehicles: Hydraulic floating cylinders are used in heavy equipment and vehicles such as cranes, excavators, loaders, and bulldozers. They facilitate smooth operation and compensate for misalignment caused by uneven terrain, load imbalances, or dynamic movements, allowing the equipment to maintain stability and operate efficiently.

6. Power Generation: Floating cylinders are employed in power generation facilities such as hydroelectric power plants. They compensate for misalignment between the turbine and the generator caused by hydraulic forces, temperature changes, or mechanical adjustments. The floating cylinder ensures optimal alignment and minimizes stress on the components, improving the overall efficiency of the power generation system.

7. Manufacturing and Assembly Lines: Hydraulic floating cylinders find application in manufacturing and assembly lines where precise alignment and smooth movement are crucial. They are used in robotics, automated systems, and production lines to compensate for misalignment between components, ensuring accurate positioning and reliable operation.

These are just a few examples of the applications of hydraulic floating cylinders. The versatility and ability to compensate for misalignment make them valuable in various industries requiring precise alignment, flexibility, and smooth operation.

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard.

Our Factory

Packaging & Shipping

A short lifting cylinder for a forklift is a specific type of hydraulic cylinder designed for vertical lifting applications in forklifts. It is typically used to raise and lower the mast assembly and forks of the forklift, allowing for the lifting and positioning of loads. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Certification: GS, RoHS, CE, ISO9001
Pressure: High Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

boom cylinder

How does a boom cylinder handle variations in environmental conditions?

A boom cylinder is designed to handle variations in environmental conditions effectively. Here’s a detailed explanation:

Environmental conditions can vary significantly in different work environments where heavy equipment operates. Boom cylinders are constructed to withstand these variations and continue to function reliably. Here are some ways in which boom cylinders handle variations in environmental conditions:

  • Sealing and Protection: Boom cylinders are equipped with seals and protective measures to prevent the intrusion of contaminants, such as dust, dirt, water, or debris. The seals help maintain the integrity of the hydraulic system and protect internal components from damage caused by environmental factors. Additionally, protective coatings or treatments are often applied to the cylinder’s exterior to enhance its resistance to corrosion and wear.
  • Temperature Resistance: Boom cylinders are designed to operate within a wide temperature range. They are constructed using materials that can withstand both high and low temperatures without compromising performance. Specialized seals and hydraulic fluids are utilized to maintain proper functionality and prevent damage, even in extreme temperature conditions.
  • Fluid Compatibility: Hydraulic fluids used in boom cylinders are carefully selected to ensure compatibility with the anticipated environmental conditions. Factors such as temperature, humidity, and chemical exposure are taken into account when choosing the appropriate hydraulic fluid. The selected fluid should have the necessary viscosity and additives to provide optimal lubrication, prevent foaming, and resist degradation under the specific environmental conditions.
  • Corrosion Resistance: Boom cylinders are often exposed to environments that may contain corrosive elements, such as saltwater, chemicals, or acidic substances. To handle these conditions, cylinders are manufactured using materials that exhibit high corrosion resistance. Protective coatings, such as chrome plating or specialized paint, can be applied to further enhance the cylinder’s ability to withstand corrosive environments.
  • Regular Maintenance: Proper and regular maintenance is essential to keep boom cylinders in optimal condition and mitigate the effects of environmental variations. This includes inspections, cleaning, lubrication, and seal replacements as needed. By following manufacturer-recommended maintenance schedules and procedures, operators can address potential issues early on and ensure the longevity and reliability of the boom cylinders.

By incorporating sealing and protection mechanisms, temperature resistance, fluid compatibility, corrosion resistance, and regular maintenance practices, boom cylinders are designed to handle variations in environmental conditions. These features enable them to operate effectively and maintain their performance in diverse work environments, including construction sites, mining operations, forestry applications, and more.

It’s important to consult the equipment manufacturer’s guidelines and recommendations for specific environmental considerations and maintenance practices related to boom cylinders. This will help ensure the proper functioning and longevity of the cylinders in various operating conditions.

boom cylinder

How does a boom cylinder contribute to load distribution and control?

A boom cylinder plays a significant role in load distribution and control. Here’s a detailed explanation:

In various applications such as construction equipment, material handling machinery, and mobile cranes, boom cylinders are responsible for supporting and controlling the load. They help distribute the load forces and provide precise control over the movement of the boom or arm. Here’s how a boom cylinder contributes to load distribution and control:

  • Load Support: Boom cylinders are designed to withstand and support the loads encountered during operation. They are typically mounted between the machine’s main body and the boom structure, providing a connection that carries the weight and forces of the load. The cylinder’s robust construction and load-bearing capacity ensure that the load is evenly distributed and properly supported.
  • Force Generation: Boom cylinders generate the required force to control the movement of the boom or arm. By extending or retracting, the cylinder exerts force on the boom, allowing it to lift, lower, swing, or articulate as needed. The cylinder’s ability to generate and regulate force ensures precise load control, contributing to safe and efficient operation.
  • Load Stabilization: Boom cylinders help stabilize the load during lifting or movement. By resisting undesired movements or vibrations, the cylinder assists in maintaining the load’s stability and preventing excessive swinging, tilting, or shifting. The controlled movement provided by the cylinder helps minimize the risk of load damage or accidents, ensuring safer and more controlled operations.
  • Balance and Alignment: Boom cylinders aid in achieving balance and alignment of the load. By controlling the extension or retraction of the boom, they allow operators to adjust the position of the load relative to the machine’s center of gravity. This balancing capability helps optimize stability, prevent tipping, and enable precise positioning of the load.
  • Controlled Speed: Boom cylinders enable precise control over the speed of load movement. By regulating the extension or retraction speed, the cylinder allows operators to adjust the lifting or lowering speed according to the requirements of the task. This controlled speed enhances load handling precision, minimizes impact forces, and improves overall safety.

The use of a boom cylinder in load distribution and control offers several benefits:

  • Enhanced Safety: Boom cylinders contribute to load stabilization, balance, and controlled movement, reducing the risk of load accidents or instability.
  • Precise Load Handling: The force generation and controlled speed provided by boom cylinders enable operators to handle loads with precision, ensuring accurate placement and minimizing the potential for damage.
  • Improved Efficiency: Boom cylinders facilitate efficient load distribution and control, enhancing productivity and reducing the time required to complete tasks.
  • Load Capacity Optimization: By supporting and distributing the load forces, boom cylinders help optimize the machine’s load capacity and performance.

Overall, a boom cylinder is a crucial component in load distribution and control. It provides load support, generates force, stabilizes the load, aids in balance and alignment, and enables controlled speed. These features contribute to safe, precise, and efficient load handling in various applications.

It’s important to follow the manufacturer’s guidelines and recommendations regarding the selection, installation, and maintenance of boom cylinders to ensure their proper functioning and optimal load control.

boom cylinder

What are the key components and features of a boom cylinder?

A boom cylinder consists of several key components and features that enable its functionality and performance in heavy machinery. Here’s a detailed explanation:

  • Cylinder Barrel: The cylinder barrel is the main body of the boom cylinder, typically made of high-strength steel. It houses the piston, seals, and other internal components. The cylinder barrel is designed to withstand high pressure and provide structural integrity to the cylinder.
  • Piston: The piston is a cylindrical component that moves back and forth inside the cylinder barrel. It is usually made of durable materials and acts as a barrier between the two chambers of the cylinder. The piston divides the cylinder into a rod side and a cap side, allowing hydraulic fluid to act on one side or the other to create the desired motion.
  • Rod: The rod is a solid metal shaft attached to the piston and extending outside the cylinder barrel. It transmits the force generated by the hydraulic fluid to the boom or other connected components. The rod is designed to withstand tensile and compressive forces and is often coated or treated to resist corrosion and wear.
  • Seals: Seals are essential components that prevent hydraulic fluid leakage and maintain the integrity of the cylinder. They are positioned between the piston, rod, and cylinder barrel to create a tight seal. Common types of seals used in boom cylinders include piston seals, rod seals, and wiper seals.
  • Ports and Fittings: Boom cylinders have ports and fittings that allow the connection of hydraulic hoses or pipes to supply hydraulic fluid. These ports enable the controlled flow of hydraulic fluid into and out of the cylinder, creating the necessary pressure for boom movement.
  • Mounting Brackets: Mounting brackets are used to attach the boom cylinder to the heavy machinery’s frame or structure. They provide stability and support, ensuring proper alignment and secure installation of the cylinder.
  • Internal Cushions: Some boom cylinders feature internal cushions or shock absorbers. These cushions help dampen the impact and reduce vibrations during the extension or retraction of the boom. Internal cushions improve the smoothness of boom movement, enhance operator comfort, and reduce stress on the cylinder and other components.
  • Corrosion Protection: Boom cylinders are often coated or treated with corrosion-resistant materials to withstand harsh environmental conditions. These protective measures help extend the cylinder’s lifespan and maintain its performance over time.
  • Load Capacity and Pressure Rating: Boom cylinders are designed with specific load capacities and pressure ratings to handle the heavy loads and pressures involved in heavy machinery operations. The load capacity and pressure rating determine the cylinder’s strength and suitability for different applications.

In summary, the key components and features of a boom cylinder include the cylinder barrel, piston, rod, seals, ports and fittings, mounting brackets, internal cushions, corrosion protection, load capacity, and pressure rating. These components and features work together to enable the controlled extension, retraction, lifting, and lowering of the boom in heavy machinery, ensuring efficient and reliable operation.

China Standard Custom High Quality Hydraulic Floating Cylinder for Boom Aerial Work Vehicle for Sale   vacuum pump distributorsChina Standard Custom High Quality Hydraulic Floating Cylinder for Boom Aerial Work Vehicle for Sale   vacuum pump distributors
editor by CX 2024-01-16