{"id":1695,"date":"2026-09-10T02:46:43","date_gmt":"2026-09-10T02:46:43","guid":{"rendered":"https:\/\/boom-cylinders.com\/?post_type=product&p=1695"},"modified":"2026-09-10T02:46:43","modified_gmt":"2026-09-10T02:46:43","slug":"compact-hydraulic-power-pack","status":"publish","type":"product","link":"https:\/\/boom-cylinders.com\/it\/product\/compact-hydraulic-power-pack\/","title":{"rendered":"Compact Hydraulic Power Pack"},"content":{"rendered":"

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Hydraulic Systems \u00b7 UK Supply \u00b7 Custom Build<\/div>\n

Compact Hydraulic Power Pack \u2014 High-Pressure, Low-Noise Units for UK Industrial Applications<\/h2>\n

Engineered for logistics, agriculture, mining, and lifting platforms. Rated to 28 MPa working pressure, ultra-low noise \u226470 dB, and more than 200 configurable hydraulic circuit options.<\/p>\n

Get a Quote \u2192 sales@boom-cylinders.com<\/a><\/p>\n<\/div>\n<\/div>\n

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\"Compact<\/p>\n
Richiedi un preventivo<\/a><\/div>\n<\/div>\n

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What Is a Compact Hydraulic Power Pack?<\/h2>\n

A compact hydraulic power pack is a self-contained unit combining an electric motor, hydraulic pump, reservoir, and valve block into a single, space-efficient assembly. Unlike large central hydraulic stations, a compact hydraulic power pack is designed to be mounted directly on or adjacent to the machine it drives \u2014 reducing pipework, pressure losses, and installation time. Across the UK, these units are deployed in warehousing, agricultural machinery, automobile service equipment, snow ploughs, and industrial lifting platforms where reliable, controllable hydraulic force is non-negotiable.<\/p>\n

At Boom Cylinders, every compact hydraulic power pack we supply is configurable across more than 200 hydraulic circuit layouts, with DC and AC motor options to match any power supply environment \u2014 from a 24V fork truck to a 380V three-phase factory floor. The valve block is CNC-machined from high-strength aluminium alloy, keeping the overall unit light without compromising the structural integrity needed at pressures up to 28 MPa. Whether you are replacing an ageing unit in a Glasgow agricultural co-operative or specifying a new system for a logistics centre in the Midlands, the engineering foundation is the same: compact hydraulic power pack technology that does its job and stays out of the way.<\/p>\n<\/div>\n

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Why UK Engineers Choose These Units<\/h2>\n
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Ultra-Low Noise Operation<\/strong><\/p>\n

Noise levels at or below 70 dB, achieved through a high-efficiency, small-displacement gear pump that runs smoothly even at rated flow. Ideal for indoor logistics halls and vehicle workshop environments where excessive noise creates compliance and welfare concerns.<\/p>\n<\/div>\n

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\u2699\ufe0f<\/div>\n

200+ Hydraulic Circuit Configurations<\/strong><\/p>\n

No two applications are identical. Through different combinations of hydraulic valves \u2014 directional, pressure-relief, check, and proportional \u2014 buyers access more than 200 distinct circuit layouts without redesigning the core unit. This makes the compact hydraulic power pack exceptionally flexible for OEM and aftermarket integration alike.<\/p>\n<\/div>\n

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High-Strength Aluminium Valve Block<\/strong><\/p>\n

The manifold is machined from aerospace-grade aluminium alloy \u2014 lighter than cast iron alternatives yet resistant to corrosion and fatigue under cyclical pressure loading. In damp UK environments such as coastal agricultural settings or unheated warehouse stores, this material choice meaningfully extends service life.<\/p>\n<\/div>\n

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\ud83d\udee1\ufe0f<\/div>\n

Zero-Leakage Cartridge Valves<\/strong><\/p>\n

High-performance cartridge valves with near-zero leakage maintain system pressure when the pump is at rest, reducing energy draw and protecting downstream actuators. Each valve is individually pressure-tested before dispatch, with documentation available on request for UK quality audits and ISO compliance reporting.<\/p>\n<\/div>\n

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Proportional Speed Control<\/strong><\/p>\n

An optional electromagnetic proportional reversing valve enables smooth, continuous control of actuator speed rather than simple on\/off switching. This matters wherever precise positioning is required \u2014 platform lifts in passenger vehicle workshops, tipping bodies on agricultural trailers, and automated conveyor diverters in UK distribution centres.<\/p>\n<\/div>\n

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DC & AC Motor Flexibility<\/strong><\/p>\n

DC motor options at 2 V, 24 V, 36 V, and 48 V serve battery-powered mobile equipment. AC motor options at 110 V, 220 V, and 380 V cover single-phase workshop supplies and three-phase industrial installations throughout the UK, from a Scottish distillery’s bottling line to a South-East England automotive plant.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Technical Specifications<\/h2>\n

All values reflect standard production range. Custom specifications available on request \u2014 contact sales@boom-cylinders.com<\/a>.<\/p>\n


\n\"Compact<\/p>\n

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Parameter<\/th>\nValue \/ Range<\/th>\nNotes<\/th>\n<\/tr>\n<\/thead>\n
Pump Displacement<\/td>\n0.17 \u2013 8 ml\/r<\/td>\nHigh-efficiency gear pump<\/td>\n<\/tr>\n
Rated Flow<\/td>\n2 \u2013 18 L\/min<\/td>\nContinuous operation<\/td>\n<\/tr>\n
Rated Pressure<\/td>\n21 MPa<\/td>\nStandard operating<\/td>\n<\/tr>\n
Maximum Working Pressure<\/td>\n28 MPa<\/td>\nPeak \/ intermittent<\/td>\n<\/tr>\n
Noise Level<\/td>\n\u2264 70 dB<\/td>\nAt rated speed<\/td>\n<\/tr>\n
Port Screw Thread<\/td>\nG1\/4 \u00a0|\u00a0 M16x1.5<\/td>\nCan be customised<\/td>\n<\/tr>\n
DC Motor Voltage<\/td>\n2 V \u00a0|\u00a0 24 V \u00a0|\u00a0 36 V \u00a0|\u00a0 48 V<\/td>\nMobile\/battery-powered<\/td>\n<\/tr>\n
AC Motor Voltage<\/td>\n110 V \u00a0|\u00a0 220 V \u00a0|\u00a0 380 V<\/td>\nSingle & three-phase<\/td>\n<\/tr>\n
DC Motor Power<\/td>\n0.5 kW \u00a0|\u00a0 0.8 kW \u00a0|\u00a0 1.6 kW \u00a0|\u00a0 2.2 kW \u00a0|\u00a0 3 kW<\/td>\nSelection by application<\/td>\n<\/tr>\n
AC Motor Power<\/td>\n0.75 kW \u00a0|\u00a0 1.1 kW \u00a0|\u00a0 1.5 kW \u00a0|\u00a0 2.2 kW<\/td>\nIEC frame standard<\/td>\n<\/tr>\n
Valve Block Material<\/td>\nHigh-strength aluminium alloy<\/td>\nCorrosion-resistant, lightweight<\/td>\n<\/tr>\n
Control Mode<\/td>\nElectric \u00a0|\u00a0 Manual \u00a0|\u00a0 Proportional<\/td>\nEmergency manual override available<\/td>\n<\/tr>\n
Hydraulic Circuit Options<\/td>\n200+ configurations<\/td>\nVia valve combination selection<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

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How the Compact Hydraulic Power Pack Works<\/h2>\n
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01<\/div>\n

Electric Motor Drive<\/strong><\/p>\n

The motor (DC or AC) spins the gear pump at a set RPM. The pump draws hydraulic fluid from the reservoir and pressurises it into the valve block manifold, generating controlled flow.<\/p>\n<\/div>\n

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02<\/div>\n

Valve Block Routing<\/strong><\/p>\n

The aluminium-alloy manifold houses the selected valve combination \u2014 directional control, relief, check, and optionally proportional valves. Each valve’s pressure loss is minimised to preserve energy efficiency.<\/p>\n<\/div>\n

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03<\/div>\n

Actuator Control<\/strong><\/p>\n

Pressurised oil reaches the hydraulic cylinder or motor. Return oil flows through the throttle valve for controlled, steady descent \u2014 preventing the hydraulic shock that damages seals and fittings over time.<\/p>\n<\/div>\n

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04<\/div>\n

Pressure Retention<\/strong><\/p>\n

Zero-leakage cartridge valves hold load pressure without the pump running \u2014 a critical safety and energy-efficiency feature for lifting platforms and clamping fixtures used across UK manufacturing sites.<\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Where These Units Are Used Across the UK<\/h2>\n

The compact hydraulic power pack fits wherever space is constrained but force demand is high. Its versatility across voltage ranges and valve configurations makes it a natural fit for both OEM production lines and aftermarket retrofits. The following application contexts represent the most active demand from British buyers.<\/p>\n

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Application<\/th>\nTypical UK Sector<\/th>\nMotor Type<\/th>\nKey Benefit<\/th>\n<\/tr>\n<\/thead>\n
Forklift tilt \/ steering<\/td>\nWarehousing, 3PL<\/td>\nDC 24 V \/ 48 V<\/td>\nBattery integration, zero standby draw<\/td>\n<\/tr>\n
Snow plough blade<\/td>\nLocal authority, highways<\/td>\nDC 12 V \/ 24 V<\/td>\nRapid response, cold-weather reliability<\/td>\n<\/tr>\n
Agricultural trailer tipping<\/td>\nFarming, rural England & Scotland<\/td>\nDC 12 V \/ 24 V<\/td>\nProportional speed, low vibration<\/td>\n<\/tr>\n
Vehicle service lift<\/td>\nAutomotive workshops<\/td>\nAC 220 V \/ 380 V<\/td>\nQuiet, smooth, \u226470 dB<\/td>\n<\/tr>\n
Mining equipment actuation<\/td>\nQuarrying, Wales & North England<\/td>\nAC 380 V<\/td>\n28 MPa peak pressure, robust alloy block<\/td>\n<\/tr>\n
Machine tool clamping<\/td>\nPrecision engineering, Midlands<\/td>\nAC 220 V \/ 380 V<\/td>\nZero-leakage hold, emergency manual override<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<\/div>\n

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Compatible Hydraulic Cylinders<\/h2>\n

A compact hydraulic power pack is only as effective as the cylinders it drives. The following double-acting cylinders are factory-matched to Boom Cylinders power packs and are held in stock for rapid dispatch to UK customers.<\/p>\n

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Double-Acting Forklift Tilt Cylinder<\/strong><\/p>\n

Precision-bored bore and hardened rod for demanding tilt operations in counterbalance and reach trucks. Full fluid specification compatibility with standard power pack hydraulic oil grades.<\/p>\n

View Product<\/a><\/p>\n<\/div>\n

Double-Acting Forklift Steering Cylinder<\/strong><\/p>\n

Compact envelope design suited to tight steering axle assemblies. Matched port sizing (G1\/4 or M16x1.5) mirrors the power pack port thread options for clean, leak-free installation.<\/p>\n

View Product<\/a><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Customer Success: Real Applications, Real Results<\/h2>\n

The following case study represents a live deployment completed in 2025.<\/p>\n

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Case Study \u2014 UK Agricultural Sector<\/div>\n

Replacing Ageing Central Hydraulic Stations on Round-Baler Fleet, Yorkshire<\/h3>\n

A family-owned agricultural contracting business operating across the East Riding of Yorkshire ran a fleet of eight large round balers, each fitted with an ageing central hydraulic station that required frequent maintenance. Unexpected pump failures during peak harvest weeks were causing costly downtime. After consultation with our UK technical team, the operator specified eight compact hydraulic power packs \u2014 24 V DC, 1.6 kW motor, with a dual-station directional valve circuit tailored for bale-chamber pressure and wrapper arm control.<\/p>\n

Installation time per machine averaged 3.5 hours using standard agricultural tooling. In the 12 months following installation, the contractor reported zero hydraulic-related stoppages across the fleet. The compact aluminium valve block’s resistance to moisture ingress was specifically noted as a performance differentiator against the cast-iron units it replaced \u2014 Yorkshire field conditions involve significant condensation exposure in early-morning operation. The operator has since ordered a further four units for a second fleet of square balers.<\/p>\n

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8<\/div>\n
Units Installed<\/div>\n<\/div>\n
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0<\/div>\n
Hydraulic Failures (12 mo.)<\/div>\n<\/div>\n
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3.5h<\/div>\n
Avg. Install Time<\/div>\n<\/div>\n
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+4<\/div>\n
Repeat Order (square balers)<\/div>\n<\/div>\n<\/div>\n<\/div>\n

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What Buyers Say<\/h3>\n
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“We needed a hydraulic power pack that could handle the cold, damp conditions in our unheated warehouse without corroding within two seasons. These units have been running for 18 months without a single seal failure. The noise level is genuinely lower than what we replaced \u2014 staff on the picking floor can hold a conversation again.”<\/p>\n

James H. \u2014 Operations Manager, 3PL Warehouse, Milton Keynes<\/strong><\/p>\n<\/div>\n

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“The proportional valve option was the reason we chose Boom Cylinders over two other UK suppliers. Being able to feather the speed of our platform lift rather than just banging it up and down has made a real difference to how the technicians work. Lead time was seven working days \u2014 shorter than the quoted 10.”<\/p>\n

Rachel T. \u2014 Purchasing Director, Automotive Service Equipment, West Midlands<\/strong><\/p>\n<\/div>\n

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“We run a mixed AC and DC fleet \u2014 some machines on 380 V three-phase, others on 24 V battery packs. Having a single supplier who can configure to both without redesigning the whole valve block saved our engineering team considerable time. The technical data pack was detailed enough to satisfy our insurance auditors first time.”<\/p>\n

David F. \u2014 Chief Engineer, Quarrying Equipment Manufacturer, South Wales<\/strong><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Manufacturing Capability & Custom Configuration<\/h2>\n

Boom Cylinders operates a purpose-built hydraulic assembly facility with full in-house CNC machining, precision honing, and automated test bench capability. Every compact hydraulic power pack is pressure-cycled and noise-tested before dispatch. Beyond standard catalogue units, our engineering team offers complete custom configuration, including non-standard port threads (BSPP, BSPT, NPT, metric fine-thread), bespoke reservoir volumes from 0.5 to 20 litres, CE-marked panels for UK and European compliance, and OEM branding. We work directly with UK machinery manufacturers on pre-series engineering samples, providing CAD drawings, fluid analysis data, and full technical data packs to satisfy procurement and quality management requirements.<\/p>\n

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Port Thread Options<\/strong>
\nG1\/4, M16x1.5, BSPP, NPT \u2014 custom on request<\/span><\/div>\n
Reservoir Volume<\/strong>
\n0.5 \u2013 20 L custom configuration available<\/span><\/div>\n
Compliance<\/strong>
\nCE marking, ISO 4413, full test documentation<\/span><\/div>\n
Lead Time<\/strong>
\nStandard stock 5\u20138 days; custom 15\u201325 working days<\/span><\/div>\n<\/div>\n

Get a Quote \u2014 sales@boom-cylinders.com<\/a><\/p>\n<\/div>\n

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Frequently Asked Questions<\/h2>\n
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\nWhat is the best compact hydraulic power pack supplier for agricultural machinery in the UK?<\/summary>\n
Boom Cylinders is a specialist hydraulic supplier offering compact power packs rated to 28 MPa with DC 12 V\u201348 V and AC 110 V\u2013380 V motor options, CE documentation, and lead times of 5\u20138 working days to UK addresses. Our units are in active use in agricultural machinery across Yorkshire, Lincolnshire, and Scotland.<\/div>\n<\/details>\n<\/div>\n
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\nHow much does a compact hydraulic power pack cost for UK industrial buyers?<\/summary>\n
Pricing depends on motor type (DC or AC), power rating, and valve configuration. Contact sales@boom-cylinders.com<\/a> for a tailored quote \u2014 most UK B2B orders receive detailed pricing within one working day. Volume discounts apply from 5 units.<\/div>\n<\/details>\n<\/div>\n
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\nWhich motor voltage should I choose for a battery-powered forklift in a UK warehouse?<\/summary>\n
Most UK counterbalance forklifts operate on 24 V or 48 V battery systems. Choose the DC 24 V or DC 48 V motor option accordingly. The compact hydraulic power pack’s zero-leakage cartridge valves mean the motor only draws current when the actuator is moving, extending battery run time between charges \u2014 a genuine advantage in high-cycle warehousing operations.<\/div>\n<\/details>\n<\/div>\n
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\nWhere can I get a hydraulic power pack quote for a mining or quarrying application in Wales or Northern England?<\/summary>\n
Send your technical requirements to sales@boom-cylinders.com<\/a>. Include required pressure (up to 28 MPa), flow rate, motor voltage available on site, port thread standard, and any IP rating or ATEX requirement. Our engineers will respond with a configuration recommendation and itemised price within one working day.<\/div>\n<\/details>\n<\/div>\n
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\nWhat is the maximum working pressure of this compact hydraulic power pack?<\/summary>\n
The maximum intermittent working pressure is 28 MPa. Rated continuous operating pressure is 21 MPa. For applications requiring pressure above 28 MPa, contact us to discuss bespoke high-pressure configurations. Do not exceed the rated maximum \u2014 operating above specification will void warranty and may compromise safety.<\/div>\n<\/details>\n<\/div>\n
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\nHow do I select the right hydraulic circuit when there are over 200 configurations available?<\/summary>\n
Describe your actuator type, required motion (extend and retract, or rotate), speed control preference (on\/off vs. proportional), and whether emergency manual override is needed. Our application engineers will recommend the right circuit from the 200+ available valve combinations. This consultation is provided at no charge to UK B2B buyers.<\/div>\n<\/details>\n<\/div>\n
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\nWhen do I need proportional control rather than on\/off for a UK vehicle or industrial lifting platform?<\/summary>\n
Choose proportional control where precise variable speed matters \u2014 a vehicle service lift needing to reach an exact height without bouncing, or an automated conveyor diverter in a UK distribution centre where abrupt stopping would displace loaded pallets. On\/off control is lower cost and suits applications where smooth positioning is not a requirement, such as a simple dump-trailer tipping body.<\/div>\n<\/details>\n<\/div>\n<\/div>\n

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Ready to Specify Your Compact Hydraulic Power Pack?<\/h2>\n

Send us your application details and receive a full technical configuration and price within one working day. UK B2B enquiries welcome \u2014 no minimum order on standard units.<\/p>\n

Get a Quote \u2192 sales@boom-cylinders.com<\/a><\/p>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"

Compact hydraulic power pack for UK industrial buyers \u2014 28 MPa, \u226470 dB, 200+ circuit options, DC\/AC motors. Custom build available. Get a quote today.<\/p>","protected":false},"featured_media":1696,"comment_status":"open","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":""},"product_brand":[],"product_cat":[1084],"product_tag":[],"class_list":["post-1695","product","type-product","status-publish","has-post-thumbnail","product_cat-other-cylinders","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/boom-cylinders.com\/it\/wp-json\/wp\/v2\/product\/1695","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/boom-cylinders.com\/it\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/boom-cylinders.com\/it\/wp-json\/wp\/v2\/types\/product"}],"replies":[{"embeddable":true,"href":"https:\/\/boom-cylinders.com\/it\/wp-json\/wp\/v2\/comments?post=1695"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/boom-cylinders.com\/it\/wp-json\/wp\/v2\/media\/1696"}],"wp:attachment":[{"href":"https:\/\/boom-cylinders.com\/it\/wp-json\/wp\/v2\/media?parent=1695"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/boom-cylinders.com\/it\/wp-json\/wp\/v2\/product_brand?post=1695"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/boom-cylinders.com\/it\/wp-json\/wp\/v2\/product_cat?post=1695"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/boom-cylinders.com\/it\/wp-json\/wp\/v2\/product_tag?post=1695"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}