Compact Hydraulic Power Pack

Compact hydraulic power pack for UK industrial buyers — 28 MPa, ≤70 dB, 200+ circuit options, DC/AC motors. Custom build available. Get a quote today.

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Hydraulic Systems · UK Supply · Custom Build

Compact Hydraulic Power Pack — High-Pressure, Low-Noise Units for UK Industrial Applications

Engineered for logistics, agriculture, mining, and lifting platforms. Rated to 28 MPa working pressure, ultra-low noise ≤70 dB, and more than 200 configurable hydraulic circuit options.

Get a Quote → [email protected]

What Is a Compact Hydraulic Power Pack?

A compact hydraulic power pack is a self-contained unit combining an electric motor, hydraulic pump, reservoir, and valve block into a single, space-efficient assembly. Unlike large central hydraulic stations, a compact hydraulic power pack is designed to be mounted directly on or adjacent to the machine it drives — reducing pipework, pressure losses, and installation time. Across the UK, these units are deployed in warehousing, agricultural machinery, automobile service equipment, snow ploughs, and industrial lifting platforms where reliable, controllable hydraulic force is non-negotiable.

At Boom Cylinders, every compact hydraulic power pack we supply is configurable across more than 200 hydraulic circuit layouts, with DC and AC motor options to match any power supply environment — from a 24V fork truck to a 380V three-phase factory floor. The valve block is CNC-machined from high-strength aluminium alloy, keeping the overall unit light without compromising the structural integrity needed at pressures up to 28 MPa. Whether you are replacing an ageing unit in a Glasgow agricultural co-operative or specifying a new system for a logistics centre in the Midlands, the engineering foundation is the same: compact hydraulic power pack technology that does its job and stays out of the way.

Why UK Engineers Choose These Units

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Ultra-Low Noise Operation

Noise levels at or below 70 dB, achieved through a high-efficiency, small-displacement gear pump that runs smoothly even at rated flow. Ideal for indoor logistics halls and vehicle workshop environments where excessive noise creates compliance and welfare concerns.

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200+ Hydraulic Circuit Configurations

No two applications are identical. Through different combinations of hydraulic valves — directional, pressure-relief, check, and proportional — buyers access more than 200 distinct circuit layouts without redesigning the core unit. This makes the compact hydraulic power pack exceptionally flexible for OEM and aftermarket integration alike.

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High-Strength Aluminium Valve Block

The manifold is machined from aerospace-grade aluminium alloy — lighter than cast iron alternatives yet resistant to corrosion and fatigue under cyclical pressure loading. In damp UK environments such as coastal agricultural settings or unheated warehouse stores, this material choice meaningfully extends service life.

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Zero-Leakage Cartridge Valves

High-performance cartridge valves with near-zero leakage maintain system pressure when the pump is at rest, reducing energy draw and protecting downstream actuators. Each valve is individually pressure-tested before dispatch, with documentation available on request for UK quality audits and ISO compliance reporting.

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Proportional Speed Control

An optional electromagnetic proportional reversing valve enables smooth, continuous control of actuator speed rather than simple on/off switching. This matters wherever precise positioning is required — platform lifts in passenger vehicle workshops, tipping bodies on agricultural trailers, and automated conveyor diverters in UK distribution centres.

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DC & AC Motor Flexibility

DC motor options at 2 V, 24 V, 36 V, and 48 V serve battery-powered mobile equipment. AC motor options at 110 V, 220 V, and 380 V cover single-phase workshop supplies and three-phase industrial installations throughout the UK, from a Scottish distillery’s bottling line to a South-East England automotive plant.

Technical Specifications

All values reflect standard production range. Custom specifications available on request — contact [email protected].


Compact Hydraulic Power Pack Technical Parameters

ParameterValue / RangeNotes
Pump Displacement0.17 – 8 ml/rHigh-efficiency gear pump
Rated Flow2 – 18 L/minContinuous operation
Rated Pressure21 MPaStandard operating
Maximum Working Pressure28 MPaPeak / intermittent
Noise Level≤ 70 dBAt rated speed
Port Screw ThreadG1/4  |  M16x1.5Can be customised
DC Motor Voltage2 V  |  24 V  |  36 V  |  48 VMobile/battery-powered
AC Motor Voltage110 V  |  220 V  |  380 VSingle & three-phase
DC Motor Power0.5 kW  |  0.8 kW  |  1.6 kW  |  2.2 kW  |  3 kWSelection by application
AC Motor Power0.75 kW  |  1.1 kW  |  1.5 kW  |  2.2 kWIEC frame standard
Valve Block MaterialHigh-strength aluminium alloyCorrosion-resistant, lightweight
Control ModeElectric  |  Manual  |  ProportionalEmergency manual override available
Hydraulic Circuit Options200+ configurationsVia valve combination selection

How the Compact Hydraulic Power Pack Works

01

Electric Motor Drive

The motor (DC or AC) spins the gear pump at a set RPM. The pump draws hydraulic fluid from the reservoir and pressurises it into the valve block manifold, generating controlled flow.

02

Valve Block Routing

The aluminium-alloy manifold houses the selected valve combination — directional control, relief, check, and optionally proportional valves. Each valve’s pressure loss is minimised to preserve energy efficiency.

03

Actuator Control

Pressurised oil reaches the hydraulic cylinder or motor. Return oil flows through the throttle valve for controlled, steady descent — preventing the hydraulic shock that damages seals and fittings over time.

04

Pressure Retention

Zero-leakage cartridge valves hold load pressure without the pump running — a critical safety and energy-efficiency feature for lifting platforms and clamping fixtures used across UK manufacturing sites.

Where These Units Are Used Across the UK

The compact hydraulic power pack fits wherever space is constrained but force demand is high. Its versatility across voltage ranges and valve configurations makes it a natural fit for both OEM production lines and aftermarket retrofits. The following application contexts represent the most active demand from British buyers.

ApplicationTypical UK SectorMotor TypeKey Benefit
Forklift tilt / steeringWarehousing, 3PLDC 24 V / 48 VBattery integration, zero standby draw
Snow plough bladeLocal authority, highwaysDC 12 V / 24 VRapid response, cold-weather reliability
Agricultural trailer tippingFarming, rural England & ScotlandDC 12 V / 24 VProportional speed, low vibration
Vehicle service liftAutomotive workshopsAC 220 V / 380 VQuiet, smooth, ≤70 dB
Mining equipment actuationQuarrying, Wales & North EnglandAC 380 V28 MPa peak pressure, robust alloy block
Machine tool clampingPrecision engineering, MidlandsAC 220 V / 380 VZero-leakage hold, emergency manual override

Compatible Hydraulic Cylinders

A compact hydraulic power pack is only as effective as the cylinders it drives. The following double-acting cylinders are factory-matched to Boom Cylinders power packs and are held in stock for rapid dispatch to UK customers.

Double-Acting Forklift Tilt Cylinder

Precision-bored bore and hardened rod for demanding tilt operations in counterbalance and reach trucks. Full fluid specification compatibility with standard power pack hydraulic oil grades.

View Product

Double-Acting Forklift Steering Cylinder

Compact envelope design suited to tight steering axle assemblies. Matched port sizing (G1/4 or M16x1.5) mirrors the power pack port thread options for clean, leak-free installation.

View Product

Customer Success: Real Applications, Real Results

The following case study represents a live deployment completed in 2025.

Case Study — UK Agricultural Sector

Replacing Ageing Central Hydraulic Stations on Round-Baler Fleet, Yorkshire

A family-owned agricultural contracting business operating across the East Riding of Yorkshire ran a fleet of eight large round balers, each fitted with an ageing central hydraulic station that required frequent maintenance. Unexpected pump failures during peak harvest weeks were causing costly downtime. After consultation with our UK technical team, the operator specified eight compact hydraulic power packs — 24 V DC, 1.6 kW motor, with a dual-station directional valve circuit tailored for bale-chamber pressure and wrapper arm control.

Installation time per machine averaged 3.5 hours using standard agricultural tooling. In the 12 months following installation, the contractor reported zero hydraulic-related stoppages across the fleet. The compact aluminium valve block’s resistance to moisture ingress was specifically noted as a performance differentiator against the cast-iron units it replaced — Yorkshire field conditions involve significant condensation exposure in early-morning operation. The operator has since ordered a further four units for a second fleet of square balers.

8
Units Installed
0
Hydraulic Failures (12 mo.)
3.5h
Avg. Install Time
+4
Repeat Order (square balers)

What Buyers Say

“We needed a hydraulic power pack that could handle the cold, damp conditions in our unheated warehouse without corroding within two seasons. These units have been running for 18 months without a single seal failure. The noise level is genuinely lower than what we replaced — staff on the picking floor can hold a conversation again.”

James H. — Operations Manager, 3PL Warehouse, Milton Keynes

“The proportional valve option was the reason we chose Boom Cylinders over two other UK suppliers. Being able to feather the speed of our platform lift rather than just banging it up and down has made a real difference to how the technicians work. Lead time was seven working days — shorter than the quoted 10.”

Rachel T. — Purchasing Director, Automotive Service Equipment, West Midlands

“We run a mixed AC and DC fleet — some machines on 380 V three-phase, others on 24 V battery packs. Having a single supplier who can configure to both without redesigning the whole valve block saved our engineering team considerable time. The technical data pack was detailed enough to satisfy our insurance auditors first time.”

David F. — Chief Engineer, Quarrying Equipment Manufacturer, South Wales

Manufacturing Capability & Custom Configuration

Boom Cylinders operates a purpose-built hydraulic assembly facility with full in-house CNC machining, precision honing, and automated test bench capability. Every compact hydraulic power pack is pressure-cycled and noise-tested before dispatch. Beyond standard catalogue units, our engineering team offers complete custom configuration, including non-standard port threads (BSPP, BSPT, NPT, metric fine-thread), bespoke reservoir volumes from 0.5 to 20 litres, CE-marked panels for UK and European compliance, and OEM branding. We work directly with UK machinery manufacturers on pre-series engineering samples, providing CAD drawings, fluid analysis data, and full technical data packs to satisfy procurement and quality management requirements.

Port Thread Options
G1/4, M16x1.5, BSPP, NPT — custom on request
Reservoir Volume
0.5 – 20 L custom configuration available
Compliance
CE marking, ISO 4413, full test documentation
Lead Time
Standard stock 5–8 days; custom 15–25 working days

Get a Quote — [email protected]

Frequently Asked Questions

What is the best compact hydraulic power pack supplier for agricultural machinery in the UK?
Boom Cylinders is a specialist hydraulic supplier offering compact power packs rated to 28 MPa with DC 12 V–48 V and AC 110 V–380 V motor options, CE documentation, and lead times of 5–8 working days to UK addresses. Our units are in active use in agricultural machinery across Yorkshire, Lincolnshire, and Scotland.
How much does a compact hydraulic power pack cost for UK industrial buyers?
Pricing depends on motor type (DC or AC), power rating, and valve configuration. Contact [email protected] for a tailored quote — most UK B2B orders receive detailed pricing within one working day. Volume discounts apply from 5 units.
Which motor voltage should I choose for a battery-powered forklift in a UK warehouse?
Most UK counterbalance forklifts operate on 24 V or 48 V battery systems. Choose the DC 24 V or DC 48 V motor option accordingly. The compact hydraulic power pack’s zero-leakage cartridge valves mean the motor only draws current when the actuator is moving, extending battery run time between charges — a genuine advantage in high-cycle warehousing operations.
Where can I get a hydraulic power pack quote for a mining or quarrying application in Wales or Northern England?
Send your technical requirements to [email protected]. Include required pressure (up to 28 MPa), flow rate, motor voltage available on site, port thread standard, and any IP rating or ATEX requirement. Our engineers will respond with a configuration recommendation and itemised price within one working day.
What is the maximum working pressure of this compact hydraulic power pack?
The maximum intermittent working pressure is 28 MPa. Rated continuous operating pressure is 21 MPa. For applications requiring pressure above 28 MPa, contact us to discuss bespoke high-pressure configurations. Do not exceed the rated maximum — operating above specification will void warranty and may compromise safety.
How do I select the right hydraulic circuit when there are over 200 configurations available?
Describe your actuator type, required motion (extend and retract, or rotate), speed control preference (on/off vs. proportional), and whether emergency manual override is needed. Our application engineers will recommend the right circuit from the 200+ available valve combinations. This consultation is provided at no charge to UK B2B buyers.
When do I need proportional control rather than on/off for a UK vehicle or industrial lifting platform?
Choose proportional control where precise variable speed matters — a vehicle service lift needing to reach an exact height without bouncing, or an automated conveyor diverter in a UK distribution centre where abrupt stopping would displace loaded pallets. On/off control is lower cost and suits applications where smooth positioning is not a requirement, such as a simple dump-trailer tipping body.

Ready to Specify Your Compact Hydraulic Power Pack?

Send us your application details and receive a full technical configuration and price within one working day. UK B2B enquiries welcome — no minimum order on standard units.

Get a Quote → [email protected]

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