Descrição do produto

 

Descrição do produto

 

Company Profile

 

IATF16949 and ISO 9001 certified precision CNC machining service company, started in 2006, Infinity provides customers with more than 1 million sensor components every year, such as the hydraulic cylinder, sensor housing, processing connectors, adapters, mounting rods, and mounting plates for flow sensors, pressure sensors, and temperature sensors. Product materials include stainless steel, copper alloy, aluminum alloy, and special alloys. The complex, precise, reliable, and safe manufacturing process ensures the high-quality requirements of customers’ products.
With over 3000m2 production workshop, Infinity company provides whole processing from material cutting to inspection & packing and shipment service.

 

Workshop Overview

Equipment List
 NameNo. of setModel/Spec.Origin
Infinity Precision Machining main Equipment CNC Vertical
 Machining Center
2VJ850,850X500X520/4-AxisZheJiang
CNC Vertical
 Machining Center
2Dooson DNM515,1571*540*510China
CNC Vertical
 Machining Center
1MAZAK VCN530CLChina
Horizontal CNC Lathe8OKUMA L250-EZheJiang
Horizontal CNC Lathe1OKUMA L300-M/2.5-AxisZheJiang
Horizontal CNC Lathe1OKUMA L400-EZheJiang
Horizontal CNC Lathe3OKUMA L200EMYZheJiang
Ultrasonic Cleaning machine2KC-6000WChina
Automatic Metal Band Sawing
machine
4GHS4232China
Flat Grinder1M7132BChina
Wire Cutter1DK7740China
Pipe bending machine2 China
Shape mill1  China
Vibration Burnisher1N/AChina
Co2 gas-shielded welding4FN250China
Swiss-type CNC machine1CSBII 250ZheJiang
Drilling and tapping machine4ZS4116China

 

Quality Control Process

Infinity Industries, Inc. provides customers with complete inspection services, from first article inspection, to process random inspection, and final inspection, all of which are implemented in strict accordance with the customer’s drawings.

 

 NameNo. of setModel/Spec.Origin
Inspection Instrument3D-Measuring System1Hexagon,06.08.06Switzerland
Projector13D Family VME-300ZheJiang
Contour graph 1Mitutoyo contracer CV-2100Japan
Surface rough meter1TR210China
Angle Measurement Instrument30~360°China
Pin Gagevarietyφ25+/-0.05/φ25.3+/-0.05/φ35+/-0.05China
R-gage2R1~R6.5mmChina
Inside Micrometer50-30mmChina
Outside Micrometer525~50mmChina
Digital Height Guage200~300mmChina
Digital Inside Groove Capliers50~150mmChina
Digital Vernier Calipersvariety0~200mm/0~300mmChina
Mechanical Vernier Calipersvariety0~150mmChina
Thread Plug Guagevariety1/2-13UNC,3/4-16UNF,7/16-20UNF,1/4-20UNC-2B/NPSL1/8-27/1/2-14NPT/3/4NPT/M18,26,27X1.5-6h/M4-6h/1/2-14NPSMChina
Thread Ring GuagevarietyM12X0.5-6h/7/8-14UNF,3/4-16UNF,1/2-20UNF,5/8-18UNF,9/8-12UNF,5/8-24UNF,9/16-18UNF-2A/M18X1.5-6g/G1/2A/G1/4-2A/1/4-18NPT/M12X1-6g/M12X1-6h/1/2-14NPTChina

Packaging & Logistics

In principle, all legal requirements must be complied with in our packaging and logistics process. These are in particular: 

–    dangerous goods regulation
–    national/international regulations for the treatment of wooden pallets
–    requirements of sea freight, if necessary
–    requirements of air cargo, if necessary
–    packaging directives from our customers
Further applies to:
–    The transport safety always rests with the consignor. Regarding cargo securing the legal regulations apply according to StVO and HGB and the         VDI Xihu (West Lake) Dis.line 2700. 
–    Infinity Company shall treat the goods during storage and shipping in such a way that the agreed-upon quality standard is preserved.
–    The storage at our location shall be made according to the FIFO principle.
–    All packaging materials must be free of attached silicone (e.g. silicone oil) and contain silicone.
Environmental Requirements / Occupational Safety 
No danger to humans or the environment may occur through the delivery of the products. Hazardous materials (dangerous goods) must be labeled in such a way that the dangers are easily recognizable and visible from the outside. 
–    Individual packs / reusable packaging / refillable containers should not exceed an individual weight of 15 kg.
–    The packing height of the loading unit must not exceed a maximum of 1600 mm.
–    The maximum weight of the load unit must not exceed 1200 kg.
–    The maximum dimension of pallets must not exceed 1200 mm x 1000 mm.
–    Individual packs / reusable packaging / returnable containers/cargo units must not be damaged.
–    Loading units must be accessible (at least 100 mm lower ride height).

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cilindro hidráulico

How do hydraulic cylinders compare to other methods of force generation like electric motors?

Hydraulic cylinders and electric motors are two different methods of force generation with distinct characteristics and applications. While both hydraulic cylinders and electric motors can generate force, they differ in terms of their working principles, performance attributes, and suitability for specific applications. Here’s a detailed comparison of hydraulic cylinders and electric motors:

1. Working Principle:

– Hydraulic Cylinders: Hydraulic cylinders generate force through the conversion of fluid pressure into linear motion. They consist of a cylinder barrel, piston, piston rod, and hydraulic fluid. When pressurized hydraulic fluid enters the cylinder, it pushes against the piston, causing the piston rod to extend or retract, thereby generating linear force.

– Electric Motors: Electric motors generate force through the conversion of electrical energy into rotational motion. They consist of a stator, rotor, and electromagnetic field. When an electrical current is applied to the motor’s windings, it creates a magnetic field that interacts with the rotor, causing it to rotate and generate torque.

2. Force and Power:

– Hydraulic Cylinders: Hydraulic cylinders are known for their high force capabilities. They can generate substantial linear forces, making them suitable for heavy-duty applications that require lifting, pushing, or pulling large loads. Hydraulic systems can provide high force output even at low speeds, allowing for precise control over force application. However, hydraulic systems typically operate at lower speeds compared to electric motors.

– Electric Motors: Electric motors excel in providing high rotational speeds and are commonly used for applications that require rapid motion. While electric motors can generate significant torque, they tend to have lower force output compared to hydraulic cylinders. Electric motors are suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.

3. Control and Precision:

– Hydraulic Cylinders: Hydraulic systems offer excellent control over force, speed, and positioning. By regulating the flow of hydraulic fluid, the force and speed of hydraulic cylinders can be precisely controlled. Hydraulic systems can provide gradual acceleration and deceleration, allowing for smooth and precise movements. This level of control makes hydraulic cylinders well-suited for applications that require precise positioning, such as in industrial automation or construction equipment.

– Electric Motors: Electric motors also offer precise control over speed and positioning. Through motor control techniques such as varying voltage, frequency, or pulse width modulation (PWM), the rotational speed and position of electric motors can be accurately controlled. Electric motors are commonly used in applications that require precise speed control, such as robotics, CNC machines, or servo systems.

4. Efficiency and Energy Consumption:

– Hydraulic Cylinders: Hydraulic systems can be highly efficient, especially when properly sized and designed. However, hydraulic systems typically have higher energy losses due to factors such as fluid leakage, friction, and heat generation. The overall efficiency of a hydraulic system depends on the design, component selection, and maintenance practices. Hydraulic systems require a hydraulic power unit to pressurize the hydraulic fluid, which consumes additional energy.

– Electric Motors: Electric motors can have high efficiency, especially when operated at their optimal operating conditions. Electric motors have lower energy losses compared to hydraulic systems, primarily due to the absence of fluid leakage and lower friction losses. The overall efficiency of an electric motor depends on factors such as motor design, load conditions, and control techniques. Electric motors require an electrical power source, and their energy consumption depends on the motor’s power rating and the duration of operation.

5. Environmental Considerations:

– Hydraulic Cylinders: Hydraulic systems typically use hydraulic fluids that can pose environmental concerns if they leak or are not properly disposed of. The choice of hydraulic fluid can impact factors such as biodegradability, toxicity, and potential environmental hazards. Proper maintenance and leak prevention practices are essential to minimize the environmental impact of hydraulic systems.

– Electric Motors: Electric motors are generally considered more environmentally friendly since they do not require hydraulic fluids. However, the environmental impact of electric motors depends on the source of electricity used to power them. When powered by renewable energy sources, such as solar or wind, electric motors can offer a greener solution compared to hydraulic systems.

6. Application Suitability:

– Hydraulic Cylinders: Hydraulic cylinders are commonly used in applications that require high force output, precise control, and durability. They are widely employed in industries such as construction, manufacturing, mining, and aerospace. Hydraulic systems are well-suited for heavy-duty applications, such as lifting heavy objects, operating heavy machinery, or controlling large-scale movements.

– Electric Motors: Electric motors are widely used in various industries and applications that require rotational motion, speed control, and precise positioning. They are commonly found in appliances, transportation, robotics, HVAC systems, and automation. Electric motorsare suitable for applications that involve continuous rotary motion, such as driving conveyor belts, rotating machinery, or powering vehicles.In summary, hydraulic cylinders and electric motors have different working principles, force capabilities, control characteristics, efficiency levels, and application suitability. Hydraulic cylinders excel in providing high force output, precise control, and durability, making them ideal for heavy-duty applications. Electric motors, on the other hand, offer high rotational speeds, precise speed control, and are commonly used for applications that involve continuous rotary motion. The choice between hydraulic cylinders and electric motors depends on the specific requirements of the application, including the type of motion, force output, control precision, and environmental considerations.

cilindro hidráulico

Adaptation of Hydraulic Cylinders for Medical Equipment and Aerospace Applications

Hydraulic cylinders have the potential to be adapted for use in medical equipment and aerospace applications, offering unique advantages in these industries. Let’s explore how hydraulic cylinders can be adapted for these specialized fields:

  1. Medical Equipment: Hydraulic cylinders can be adapted for various medical equipment applications, including hospital beds, patient lifts, surgical tables, and rehabilitation devices. Here’s how hydraulic cylinders are beneficial in medical equipment:
    • Positioning and Adjustability: Hydraulic cylinders provide precise and smooth movement, allowing for accurate positioning and adjustments of medical equipment. This is crucial for ensuring patient comfort, proper alignment, and ease of use.
    • Load Handling: Hydraulic cylinders offer high force capabilities, enabling the safe handling of heavy loads in medical equipment. They can support the weight of patients, facilitate smooth transitions, and provide stability during procedures.
    • Controlled Motion: Hydraulic cylinders provide controlled and stable motion, which is essential for delicate medical procedures. The ability to adjust speed, position, and force allows for precise and controlled movements, minimizing patient discomfort and ensuring accurate treatment.
    • Durability and Reliability: Hydraulic cylinders are designed to withstand rigorous use and demanding environments, making them suitable for medical equipment applications. Their durability and reliability contribute to the long-term performance and safety of medical devices.
  2. Aerospace Applications: Hydraulic cylinders can also be adapted for aerospace applications, where lightweight yet robust systems are essential. Here’s how hydraulic cylinders are advantageous in aerospace:
    • Flight Control Systems: Hydraulic cylinders play a critical role in aircraft flight control systems, including ailerons, elevators, rudders, and landing gear. They provide precise and reliable actuation, allowing pilots to control the aircraft’s movements with accuracy and responsiveness.
    • Weight Optimization: Hydraulic cylinders can be designed using lightweight materials, such as aluminum alloys or composite materials, to reduce overall weight. This weight optimization is crucial in aerospace applications to enhance fuel efficiency, payload capacity, and aircraft performance.
    • Shock and Vibration Resistance: Aerospace environments involve significant shock and vibration forces. Hydraulic cylinders can be engineered to withstand these dynamic loads while maintaining performance and reliability, ensuring consistent operation even under extreme conditions.
    • Space Constraints: Hydraulic cylinders can be designed to fit within the space constraints of aircraft or spacecraft. Their compact size and flexible mounting options allow for efficient integration into the limited available space.

In summary, hydraulic cylinders can be adapted for use in medical equipment and aerospace applications, leveraging their precise positioning, load handling capabilities, controlled motion, durability, and reliability. In medical equipment, hydraulic cylinders enable comfortable patient positioning, smooth transitions, and controlled movements during procedures. In aerospace, hydraulic cylinders provide precise actuation, weight optimization, shock and vibration resistance, and space-efficient solutions. By adapting hydraulic cylinders to these specialized fields, manufacturers can meet the unique requirements and enhance the performance of medical equipment and aerospace systems.

cilindro hidráulico

Como os cilindros hidráulicos se adaptam às variações no comprimento do curso e nos requisitos de força?

Os cilindros hidráulicos são projetados para acomodar variações no comprimento do curso e na força necessária, proporcionando flexibilidade e adaptabilidade para diferentes aplicações. Eles podem ser personalizados para atender a necessidades específicas, considerando fatores como diâmetro do pistão, diâmetro da haste, pressão hidráulica e projeto do cilindro. Aqui está uma explicação detalhada de como os cilindros hidráulicos acomodam variações no comprimento do curso e na força necessária:

1. Dimensões e design do cilindro:

Os cilindros hidráulicos estão disponíveis em diversos tamanhos e modelos para atender a diferentes comprimentos de curso e requisitos de força. O diâmetro do cilindro, a área do pistão e o diâmetro da haste são fatores essenciais que determinam a força gerada. Cilindros com diâmetros e áreas de pistão maiores podem gerar maior força, enquanto diâmetros menores são adequados para aplicações que exigem menor força. Ao selecionar o tamanho e o modelo de cilindro apropriados, os comprimentos de curso e os requisitos de força podem ser atendidos de forma eficaz.

2. Configurações de pistão e biela:

Os cilindros hidráulicos podem ser projetados com diferentes configurações de pistão e haste para acomodar variações no comprimento do curso. Cilindros de ação simples possuem um único pistão e podem fornecer um curso em uma única direção. Cilindros de ação dupla possuem um pistão em cada extremidade, permitindo cursos em ambas as direções. Cilindros telescópicos consistem em múltiplos estágios que podem se estender e retrair, proporcionando um comprimento de curso maior em comparação com cilindros padrão. Selecionando a configuração apropriada de pistão e haste, o comprimento de curso desejado pode ser alcançado.

3. Pressão e Vazão Hidráulicas:

A pressão hidráulica e a vazão fornecidas ao cilindro desempenham um papel crucial na adaptação às variações na força necessária. O aumento da pressão hidráulica aumenta a força produzida pelo cilindro, permitindo que ele suporte demandas de força maiores. Ajustando a pressão e a vazão por meio de válvulas e bombas hidráulicas, a força produzida pode ser controlada e adequada às necessidades específicas da aplicação.

4. Personalização e Ajustes:

Os cilindros hidráulicos podem ser personalizados e adaptados para atender a requisitos específicos de comprimento de curso e força. Os fabricantes oferecem uma ampla gama de tamanhos de cilindros, comprimentos de curso e capacidades de força para escolha. Além disso, cilindros projetados sob medida podem ser fabricados para atender a aplicações exclusivas com demandas específicas de comprimento de curso e força. Trabalhando em estreita colaboração com os fabricantes de cilindros hidráulicos, é possível obter cilindros que correspondam precisamente aos requisitos de comprimento de curso e força necessários.

5. Cilindros Múltiplos e Sincronização:

Em aplicações que exigem alta força ou cursos mais longos, vários cilindros hidráulicos podem ser usados ​​em conjunto. Ao sincronizar o movimento de múltiplos cilindros através do sistema hidráulico, o comprimento do curso e a força de saída podem ser efetivamente aumentados. A sincronização pode ser alcançada por meio de ligações mecânicas, controles eletrônicos ou circuitos hidráulicos, garantindo movimento coordenado e distribuição de força entre os cilindros.

6. Detecção de carga e controle de pressão:

– Os sistemas hidráulicos podem incorporar mecanismos de detecção de carga e controle de pressão para acomodar variações na necessidade de força. Os sistemas de detecção de carga monitoram a demanda de carga e ajustam a pressão hidráulica de acordo, garantindo que o cilindro forneça a força necessária sem exercer força excessiva. As válvulas de controle de pressão regulam a pressão dentro do sistema hidráulico, permitindo o controle e ajuste precisos da força de saída com base nas necessidades da aplicação.

7. Considerações de segurança:

Ao lidar com variações no comprimento do curso e na força necessária, é essencial considerar os fatores de segurança. Os cilindros hidráulicos devem ser selecionados e projetados com uma margem de segurança adequada para suportar cargas inesperadas ou variações nas condições de operação. Mecanismos de segurança, como válvulas de proteção contra sobrecarga e válvulas de alívio de pressão, podem ser incorporados para evitar danos ou falhas em situações onde os limites de força são excedidos.

Ao considerar fatores como tamanho e projeto do cilindro, configurações do pistão e da haste, pressão e vazão hidráulicas, opções de personalização, sincronização, detecção de carga, controle de pressão e considerações de segurança, os cilindros hidráulicos podem acomodar com eficácia variações no comprimento do curso e nos requisitos de força. Essa flexibilidade permite que os cilindros hidráulicos sejam adaptados para atender às demandas específicas de uma ampla gama de aplicações, garantindo desempenho e eficiência ideais.

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Editor por Dream 2024-11-29

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