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Truck Crane Hydraulics · UK Supply
Outrigger Rack Support Cylinder — HCYY11112022
A purpose-engineered hydraulic cylinder for opening rack support on mobile cranes, elevated work platforms, and heavy lifting equipment operating across UK construction and industrial sites. Built to 20 MPa working pressure with a 30 MPa safety threshold, this unit delivers predictable outrigger deployment in environments where reliability is not negotiable.
What Makes This Outrigger Cylinder Different
The HCYY11112022 outrigger rack support cylinder is designed for one job — deploying and retracting the lateral support arms on truck-mounted cranes with absolute precision. Operating at a rated working pressure of 20 MPa (with a maximum withstand of 30 MPa), it handles the kind of load cycles that would compromise a lesser unit within months. The bore-to-rod pairing of Φ70 × Φ50 mm gives it a generous annular area ratio, ensuring controlled retraction force even under eccentric loading — a common reality on uneven UK building sites and quarry approaches where outrigger contact surfaces are rarely perfectly level.
With a 1237 mm stroke and an installation distance of 140 mm, this cylinder fits the structural envelope of medium-to-large crane outrigger beams without requiring costly bracket modifications. At 48 kg, it sits at the practical upper end of what a two-person crew can handle manually, so the mounting interface is machined to tight tolerances to make alignment straightforward. Every unit that leaves our facility undergoes full hydraulic pressure testing, stroke verification, and seal integrity checks before shipping — directly to customers in England, Scotland, Wales, and Northern Ireland.
Engineering Advantages at a Glance
High-Pressure Rated
Sustained 20 MPa working pressure with a 30 MPa safety ceiling ensures the cylinder performs without creep or seal blowout during maximum outrigger load scenarios.
Precision Bore-Rod Ratio
The Φ70 × Φ50 mm combination delivers a rod area of approximately 1963 mm², providing strong retraction force — critical for pulling outrigger beams back under load.
Custom-Fit Stroke Length
A 1237 mm stroke matches the deployment range of most 25–50 tonne truck crane outrigger assemblies, reducing the need for adapter sleeves or modified mounting plates.
Durable Sealing System
Polyurethane and PTFE composite seals resist hydraulic fluid degradation and temperature cycling from sub-zero Scottish winter sites to warm summer conditions across southern England.
Full Pressure-Test Certification
Every outrigger cylinder is hydrostatically tested before despatch, with documentation available for UK fleet operators who need traceable component records for safety inspections and LOLER compliance.
Direct UK Despatch
Export-packaged for sea or air freight, with standard lead times and express options available for crane fleets needing urgent replacement units to minimise downtime on live construction contracts.
Technical Specifications
Verified factory data — model HCYY11112022
| Cylinder for Opening Rack Support | ||||||
|---|---|---|---|---|---|---|
| Cylinder Model | Thông số kỹ thuật | Working Pressure | Maximum Withstand Pressure | Trip | Installation Distance | Weight |
| HCYY11112022 | Φ70 × Φ50 × 1237 | 20 MPa | 30 MPa | 1237 | 140 | 48 kg |
All dimensions in mm unless otherwise stated. Trip = stroke length. Installation distance measured pin-to-pin at full retraction.
How It Works — Principle, Materials & Application
Operating Principle
Pressurised hydraulic fluid enters the cap-end port, pushing the piston and rod assembly outward to extend the outrigger beam. Return oil exits through the rod-end port. A balanced spool valve in the crane’s hydraulic circuit holds the cylinder in any intermediate position without drift, keeping the machine stable during crane operation. The annular differential between bore and rod areas means retraction requires less flow volume than extension — this is intentional, as retraction typically occurs unladen.
Materials & Construction
The cylinder barrel is manufactured from seamless cold-drawn steel tube, honed to Ra 0.4 µm internally for optimal seal life. The piston rod is 50Cr alloy steel, hard chrome plated to 20–25 µm and ground to h6 tolerance — giving a surface hardness above 850 HV that resists the abrasion found on construction and quarry sites throughout the UK. End caps are forged steel, machined and thread-locked. All external surfaces receive anti-corrosion primer suited to the coastal and industrial environments common in UK infrastructure projects.
Typical Applications (UK)
- 25–50 tonne truck-mounted cranes (road haulage and plant hire)
- Telescopic boom elevated work platforms (Nationwide rental fleets)
- Bridge inspection units operated by local authorities
- Offshore supply vessel crane outriggers (North Sea logistics)
- Concrete pump truck outrigger systems (major construction contractors)
- Recovery vehicle stabiliser legs (motorway incident response)
Truck Crane Cylinder Series — Full Range
The HCYY11112022 outrigger rack support cylinder sits within a comprehensive family of truck crane hydraulic cylinders. The series covers boom telescoping, luffing, slewing brake, and outrigger applications — all engineered to compatible pressure ratings and fluid standards so multiple units can be integrated into a single crane circuit without valve conflict.
Related Hydraulic Cylinder Products
Aerial Platform Steering Cylinder (320mm Stroke)
Engineered for the steering axis of aerial work platforms, this short-stroke cylinder provides precise angular control for platform directional changes at height. Compact mounting, 320 mm stroke, and robust seal selection make it a direct-fit solution for scissor and boom-type EWPs across UK hire fleets.
Grain Tank Lifting Cylinder
Purpose-built for combine harvester grain tank tipping systems, this lifting cylinder copes with the cyclical loading inherent in agricultural harvesting. Dust-sealed rod ends, corrosion-resistant surface treatment, and a stroke profile matched to common grain tank pivots make it a reliable seasonal replacement unit for UK arable farms and dealerships.
Customer Success Story
Real application — West Midlands, United Kingdom
Midlands Plant Hire — 12-Unit Fleet Retrofit, 2025
Industry: Mobile Crane Hire | Location: West Midlands, England

A plant hire company based in Birmingham running a fleet of twelve 30-tonne truck-mounted cranes had experienced repeated outrigger cylinder failures on a competing product — seal collapses at elevated temperatures during summer concrete pours on a major HS2 subcontract. After field comparison testing with HCYY11112022 units across four cranes over three months, the fleet manager confirmed zero seal failures, and the company proceeded with a full 12-unit retrofit across the fleet. Lead time from initial inquiry to delivery of the complete order was 19 working days, with export documentation fully compliant with UK importation requirements post-2021. Annual maintenance intervals on the new cylinders have remained within the expected service schedule, saving the company an estimated 14 unplanned downtime days per year across the fleet.
“We ordered HCYY11112022 units as replacement outrigger cylinders for our Grove crane fleet. Fitment was straightforward — the installation distance matched our existing pin centres without any modification. Three months on and all units are holding pressure perfectly.”
— Operations Director, Crane Hire Company, Yorkshire
“Compared prices from three suppliers before going with boom-cylinders.com. The technical specification matched what we needed exactly, delivery was fast, and the quality when we stripped one for inspection was on par with OEM pricing at roughly 30% lower cost. Will be ordering again.”
— Fleet Engineer, Infrastructure Contractor, Manchester
“Our workshop carries HCYY11112022 as a stock-in-service part for mobile crane outrigger repairs. The hydraulic test certification that comes with each unit is genuinely useful — our customers expect documentation for their LOLER records and this saves us having to arrange independent testing.”
— Parts Manager, Specialist Crane Workshop, East Midlands
Manufacturing & Custom Engineering Capability
The HCYY11112022 is a catalogue specification — but a significant portion of our work with UK equipment manufacturers and distributors involves customised outrigger cylinders where standard models fall short. Our engineering team can modify bore diameter, rod diameter, stroke length, port positions, end cap geometry, and surface treatments to match OEM drawings. We’ve supported custom projects ranging from single prototype units for specialist vehicle builders to batch orders of 200+ cylinders for major UK equipment OEMs entering new product lines. All custom designs go through the same hydrostatic test regime as standard products, with full dimensional inspection reports available. If you’re specifying a replacement or a new-build crane outrigger system and the standard model is close but not quite right, send us the drawing — lead times on custom units are typically 4–6 weeks from drawing approval.
BORE RANGE
Φ40 mm — Φ200 mm
MAX STROKE
Up to 6,000 mm
PRESSURE RANGE
Up to 40 MPa
MIN ORDER
1 unit (custom: 5 units)
Câu hỏi thường gặp
Where can I buy a reliable outrigger rack support cylinder for a truck crane in the UK, and what is the typical price range or lead time?
You can order the HCYY11112022 outrigger rack support cylinder directly from boom-cylinders.com with delivery to any UK postcode. Pricing is available on request via [email protected] — standard lead time is 12–20 working days depending on order volume. Express options are available for urgent replacement needs. The price varies by quantity; single-unit and fleet-volume quotes are both accommodated.
What working pressure does the HCYY11112022 outrigger cylinder handle, and is it suitable for heavy duty UK construction site crane applications?
The HCYY11112022 is rated at 20 MPa working pressure with a maximum withstand pressure of 30 MPa — well within the hydraulic circuit pressures used by 25–50 tonne truck cranes common on UK construction sites. The 30 MPa ceiling also provides an adequate safety margin for pressure spikes that can occur during rapid valve operation on older crane control systems.
How do I know which outrigger cylinder stroke length is compatible with my existing crane beam before placing an order or requesting a quote?
Measure the pin-to-pin installation distance at full retraction (this is 140 mm for the HCYY11112022) and the total deployment distance you need (stroke = 1237 mm on this model). Also confirm the bore and rod diameters by checking the OEM parts list or measuring the existing cylinder. Send these dimensions to our team and we’ll confirm compatibility or recommend an alternative from the series range.
Can boom-cylinders.com supply a custom outrigger cylinder with a different bore or stroke when the standard model does not match our UK equipment specification?
Yes. Custom outrigger cylinder orders are a regular part of our work with UK fleet operators and OEM equipment manufacturers. We can modify bore, rod diameter, stroke length, port orientation, and surface treatment to match your drawing or existing cylinder dimensions. Custom units carry the same hydrostatic test certification as standard stock items. Minimum order for custom configurations is typically 5 units, with lead times of 4–6 weeks from drawing approval.
What documentation comes with the HCYY11112022 outrigger cylinder to support LOLER compliance records for UK crane fleet maintenance?
Each unit ships with a hydrostatic pressure test certificate confirming it was tested to rated working pressure and maximum withstand pressure before despatch. A dimensional inspection report is available on request. These documents are formatted to support LOLER (Lifting Operations and Lifting Equipment Regulations 1998) documentation requirements that UK crane operators and their insurance engineers typically request at annual thorough examination.
When should I replace the outrigger support cylinder on my mobile crane, and what are the warning signs of seal failure on a rack support hydraulic cylinder?
Replace when you observe visible rod seal weeping (oil tracking down the chrome rod), slow cylinder drift under load (outrigger beam creeping inward while the crane is working), erratic or jerky extension/retraction, or any scored section of the chrome rod surface. In high-cycle rental fleet environments, proactive replacement at 3,000–5,000 hours of crane operation is sensible even without visible failure. For North Sea or coastal site crane fleets in Scotland and northern England, inspect the external rod surface for corrosion pitting annually.
Ready to source outrigger rack support cylinders for your UK crane fleet or equipment project?
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